IP Library Patent Application 14005670
Patent Application
App. No. 14/005,670

APPARATUS FOR MANUFACTURING GRAPHENE FILM AND METHOD FOR MANUFACTURING GRAPHENE FILM

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Quick Facts
Patent No.
US None
App. No.
14/005,670
Abstract

Provided is a graphene film manufacturing apparatus including a source fluid supply unit for supplying a source fluid containing carbon; a gas discharge unit for receiving the source fluid from the source fluid supply unit, thermally decomposing the source fluid into a gas, and discharging the gas; a catalyst substrate disposed to contact the gas discharged from the gas discharge unit, and a heating device disposed to locally heat a region of the catalyst substrate that contacts the discharged gas.

Claims (37)

1 . An apparatus for manufacturing a graphene film, the apparatus comprising:

a source fluid supply unit for supplying a source fluid containing carbon;

a gas discharge unit for receiving the source fluid from the source fluid supply unit, thermally decomposing the source fluid into a gas, and discharging the gas;

a catalyst substrate disposed to contact the gas discharged from the gas discharge unit; and

a heating device disposed to locally heat at least a region of the catalyst substrate that contacts the discharged gas.

2 . The apparatus of claim 1 , further comprising a fluid flow rate controller disposed at one end of the source fluid supply unit to control a flow rate of the source fluid supplied to the gas discharge unit from the source fluid supply unit.

3 . The apparatus of claim 1 , wherein the source fluid further comprises an inert gas and hydrogen gas.

4 . The apparatus of claim 1 , wherein the gas discharge unit comprises:

a storage member for containing the source fluid;

a heating member disposed at external sides of the storage member and configured to thermally decompose the source fluid; and

a nozzle member connected to the storage member and configured to discharge the thermally decomposed gas.

5 . The apparatus of claim 1 , wherein the gas discharge unit extends to have a width corresponding to a width of a side of the catalyst substrate.

6 . The apparatus of claim 1 , wherein the heating device is disposed facing a surface opposite to a surface of the catalyst substrate that faces the gas discharge unit.

7 . The apparatus of claim 1 , wherein the heating device is disposed between the gas discharge unit and the catalyst substrate.

8 . The apparatus of claim 7 , wherein the heating device is disposed at one end of the gas discharge unit.

9 . The apparatus of claim 1 , further comprising a housing for accommodating the gas discharge unit and at least a region of the catalyst substrate that contacts the discharged gas.

10 . The apparatus of claim 9 , further comprising an exhaust device connected to the housing.

11 . The apparatus of claim 1 , wherein the catalyst substrate is provided in a roll-to-roll manner.

12 . The apparatus of claim 1 , wherein the gas discharge unit discharges the gas while being moved in one direction.

13 . A method of manufacturing a graphene film, the method comprising:

receiving a source fluid containing carbon, thermally decomposes the source fluid into a gas, and discharging the gas; and

causing the discharged gas to contact and react with a catalyst substrate,

wherein the causing of the discharged gas to contact the catalyst substrate comprises locally heating the catalyst substrate that contacts the discharged gas.

14 . The method of claim 13 , wherein the causing of the discharged gas to contact and react with the catalyst substrate is continuously performed while the catalyst substrate or the gas discharge unit is moved.

15 . The apparatus of claim 1 , further comprising a cooling unit disposed apart from the gas discharge unit, and configured to cool a region of the catalyst substrate that contacts the discharged gas after a predetermined time.

16 . The apparatus of claim 15 , wherein the cooling unit performs a cooling operation when a cooling gas is injected into the cooling unit or cooling water flows into the cooling unit.

17 . The apparatus of claim 15 , wherein the catalyst substrate is provided in a roll-to-roll manner, and

the cooling unit is disposed in a region of the catalyst substrate that becomes far from the gas discharge unit as the catalyst substrate is moved in the roll-to-roll manner.

18 . The apparatus of claim 17 , wherein the cooling unit comprises a roller for driving the catalyst substrate,

wherein cooling water passes through the roller.

19 . The apparatus of claim 17 , wherein the cooling unit is disposed in inversely parallel with the gas discharge unit such that the catalyst substrate passes through a region corresponding to the gas discharge unit, is moved in a path that is bent at a predetermined angle, and then passes through the cooling unit.

20 . The apparatus of claim 15 , wherein the gas discharge unit makes a linear movement, and

the cooling unit is disposed at at least a side of the gas discharge unit, and configured to make a movement together with the gas discharge unit.

21 . The apparatus of claim 20 , wherein a barrier wall is disposed between the cooling unit and the gas discharge unit to block heat.

22 . The apparatus of claim 20 , wherein the barrier wall is formed to encompass the gas discharge unit.

23 . The apparatus of claim 20 , wherein the cooling unit is disposed at both sides of the gas discharge unit.

24 . The method of claim 23 , after the discharged gas is caused to contact the catalyst substrate, further comprising cooling the region of the catalyst substrate that contacts the discharged gas.

Assignments (2)
CHANGE OF NAME Recorded Jul 24, 2015
From: SAMSUNG TECHWIN CO., LTD.
To: HANWHA TECHWIN CO., LTD.
Reel/Frame 036254/0911 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2013
From: YOON, JONG-HYUK
To: SAMSUNG TECHWIN CO., LTD.
Reel/Frame 031372/0940 →