IP Library Patent Application 14007852
Patent Application
App. No. 14/007,852

METHOD FOR PRODUCING A HARDENED, COATED METAL COMPONENT

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Patent No.
US None
App. No.
14/007,852
Abstract

Production of a hardened, coated metal component, including the following steps: a. performing a heat treatment of the metal component for accumulating carbon and/or nitrogen in the edge layer of the metal component, b. quenching the metal component to a temperature below the martensite start temperature, c. annealing the metal component to a temperature that is higher than the temperature of a deposition method to be subsequently performed for applying a coating, and applying a coating via gas phase deposition.

Claims (18)

1 to 11 . (canceled)

12 . A method for producing a hardened, coated metal component with the following steps:

a. carrying out a heat treatment of the metal component to concentrate carbon and/or nitrogen in the outer layer of the metal component;

b. quenching the metal component to a temperature below the martensite start temperature;

c. tempering the metal component to a temperature which is higher than the temperature of a deposition process to be subsequently carried out for applying a coating; and

d. applying the coating via vapor phase deposition.

13 . The method as recited in claim 12 further comprising surface working the surface to be coated of the metal component after the tempering and before the coating.

14 . The method as recited in claim 13 wherein the surface working includes machining.

15 . The method as recited in claim 12 wherein the heat treatment is carried out at a temperature of 750-1100° C.

16 . The method as recited in claim 12 wherein the tempering temperature is 20-40° C. above the deposition temperature.

17 . The method as recited in claim 12 wherein the vapor phase deposition is a CVD, PVD or a PACVD process.

18 . The method as recited in claim 17 wherein the deposition temperature is 300-650° C.

19 . The method as recited in claim 12 wherein the coating is deposited with a thickness of ≦10 μm.

20 . The method as recited in claim 12 wherein a layer system at least comprising an adhesion promoting layer and a functional layer is applied as the coating.

21 . The method as recited in claim 20 wherein the layer system has an intermediate layer arranged between the adhesion promoting layer and the functional layer.

22 . The method as recited in claim 21 wherein the functional layer has a hardness of 1000-5000 HV.

23 . The method as recited in claim 12 wherein the coating has a hardness of 1000-5000 HV and/or the surface has a mean roughness value Ra of a maximum of 0.04 μm and/or a grain size of 5-100 nm.

24 . A metal component, produced by the method as recited in claim 12 .

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBERS PREVIOUSLY RECORDED ON REEL 037732 FRAME 0347. ASSIGNOR(S) HEREBY CONFIRMS THE APP. NO. 14/553248 SHOULD BE APP. NO. 14/553258. Recorded Oct 11, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 040404/0530 →
MERGER AND CHANGE OF NAME Recorded Feb 5, 2016
From: SCHAEFFLER TECHNOLOGIES AG & CO. KG; SCHAEFFLER VERWALTUNGS 5 GMBH
To: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
Reel/Frame 037732/0228 →
CHANGE OF NAME Recorded Feb 5, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 037732/0347 →