Sealing systems for turboexpanders for use in organic Rankine cycles
Methods and systems for controlling infiltration of ambient air into, and exfiltration of process gas out of, an organic Rankine system. A system comprises a first sealing mechanism configured to seal at least one shaft against exfiltration of a process gas when the turbomachine is operating. The system further comprises a second sealing mechanism configured to seal the at least one shaft against infiltration of ambient air when the system is in a standstill mode. The system further comprises one or more pressure sensors configured to detect a pressure of gas within the system to monitor whether infiltration of ambient air has occurred and a system purge is needed.
1. A method for controlling infiltration and exfiltration of gases via a shaft of a turbomachine, the method comprising:
sealing the shaft against exfiltration of a process gas when the turbomachine is operating using a double dry gas seal;
sealing the shaft against infiltration of ambient air when the turbomachine is in a standstill mode using an inflatable static seal ring wherein the inflatable static seal ring is disposed between the double dry gas seal and a pressurized vent; and
detecting a pressure of gas within the turbomachine to monitor whether the infiltration has occurred.
2. The method of claim 1 , wherein the turbomachine is part of an organic Rankine cycle system.
3. The method of claim 2 , wherein the detecting the pressure of the gas is also performed outside of the turbomachine within a loop of the organic Rankine cycle system.
4. The method of claim 2 , further comprising:
signaling for a purging operation of the organic Rankine cycle system to be performed if the detected pressure of the gas within the organic Rankine cycle system is above a predetermined threshold.
5. The method of claim 1 , wherein the process gas is cyclopentane.
6. The method of claim 1 , wherein the turbomachine is a turboexpander.
7. A system for power generation comprising:
a gearbox;
a turbomachine having at least one shaft connected to the gearbox;
a first sealing mechanism configured to seal the at least one shaft against exfiltration of a process gas when the system is operating comprising a double dry gas seal;
a second sealing mechanism configured to seal the at least one shaft against infiltration of ambient air when the system is in a standstill mode, wherein the second sealing mechanism comprises an inflatable static seal ring, wherein the inflatable static seal ring is disposed between the double dry gas seal and a pressurized vent; and
at least one sensor configured to detect a pressure of gas within the system to monitor whether the infiltration has occurred.
8. The system of claim 7 , wherein the at least one sensor is disposed within the turbomachine.
9. The system of claim 7 , wherein the at least one sensor is disposed outside of the turbomachine within a loop of the system, wherein the system is an organic Rankine cycle system.
10. The system of claim 9 , further comprising:
a controller configured to receive measurements from the at least one sensor and configured to signal for a purging operation of the organic Rankine cycle system to be performed if the detected pressure of the gas within the organic Rankine cycle system is above a predetermined threshold.
11. The system of claim 7 , wherein the process gas is cyclopentane.
12. The system of claim 7 , wherein the turbomachine is a turboexpander.
13. The system of claim 7 , further comprising:
a condenser fluidly connected to an outlet side of the turboexpander and configured to receive and condense an expanded vapor stream into a liquid stream;
a pump fluidly connected to an outlet side of the condenser configured to receive the liquid stream, configured to pressurize the liquid stream and configured to circulate the liquid stream to the heat exchanger; and
a heat exchanger fluidly connected to an outlet side of the pump and configured to receive the pressurized liquid stream and vaporize the pressurized liquid stream into a pressurized vapor stream.
14. A power generation system comprising:
a first shaft seal for sealing a shaft of a turbomachine against exfiltration of a process gas when the system is operating comprising a double dry gas seal;
a second shaft seal for sealing the shaft against infiltration of ambient air when the system is in a standstill mode, wherein the second shaft seal comprises an inflatable static seal ring, wherein the inflatable static seal ring is disposed between the double dry gas seal and a pressurized vent; and
a detector for detecting a pressure of gas within the system to monitor whether the infiltration has occurred.
15. The power generation system of claim 14 , wherein the detector for detecting the pressure of the gas is within the turbomachine.
16. The power generation system of claim 14 , wherein the detector for detecting the pressure of the gas is outside of the turbomachine within a loop of the power generation system, wherein the power generation system is an organic Rankine cycle system.
17. The power generation system of claim 14 , wherein the process gas is cyclopentane.
18. The power generation system of claim 14 , wherein the turbomachine is a turboexpander.