Cryospray catheters
A cryosurgery system for application of medical-grade liquid nitrogen to a treatment area via a small, low pressure, open tipped catheter. The system includes a console, including a touch panel computer, a cryogen module, a suction module and an electronics module, and a disposable spray kit. Features include optional low cryogen flow setting to reduce the cryogen flow rate by 50%, improved cryogen flow consistency reducing pressure pulses and peaks, an integrated suction pump for improved consistency and self-checks, specified vent tube areas and corresponding maximum expected pressures during cryospray procedure; optional pressure sensing capability to monitor pressure during a treatment, and novel catheter designs of multilayer and flexible construction providing a variety of spray patterns.
1. A catheter for use with an endoscope comprising a multilayer construction for delivering low pressure cryogen spray to a treatment area, wherein said catheter comprises a proximal end configured to connect to a cryospray apparatus, and an open-ended distal end configured for the output of cryogen spray, said distal end having a blunt tip geometry and a pre-formed curve, whereby a central axis of the distal end outside of the endoscope during use is co-axial with a central axis of the endoscope, wherein said catheter is configured to retroflex during delivery of the cryogen spray to the treatment area.
2. The catheter of claim 1 , wherein said multilayer construction comprises a polyimide layer and a Pebax layer, said blunt tip geometry consisting of Pebax.
3. The catheter of claim 1 , wherein said multilayer construction comprises a torque and flexure resistant metal braid.
4. The catheter of claim 1 , wherein said multilayer construction comprises a flexure and kink resistant metal.
5. The catheter of claim 1 , wherein said multilayer construction comprises a PTFE layer or doping disposed on a polyimide layer.
6. The catheter of claim 5 , wherein a coefficient of friction of the PTFE layer or doping is lower than a coefficient of friction of polyimide or Pebax.
7. A catheter for delivering low pressure cryogen spray to a treatment area with an endoscope, comprising a proximal end configured to connect to a cryospray delivery apparatus, an open-ended distal end configured for the output of cryogen spray, said distal end comprising a blunt tip geometry, a nozzle and a pre-formed curve, whereby a central axis of the distal end outside of the endo scope during use is co-axial with a central axis of the endoscope, wherein said catheter is configured to retroflex during delivery of the cryogen spray to the treatment area.
8. The catheter of claim 7 , further comprising a length of tubing extending between the proximal and distal ends, wherein an inner diameter of the tubing is constant.
9. The catheter of claim 7 , further comprising a length of tubing extending between the proximal and distal ends, wherein an inner diameter of the tubing varies along its length.
10. The catheter of claim 7 , further comprising multiple lumens extending between the proximal and distal ends, the catheter configured to fit within a working channel of the endoscope.
11. The catheter of claim 10 , wherein the multiple lumens are configured to deliver, circulate, actively vent or passively vent a cryogen.
12. The catheter of claim 7 , wherein said open-ended distal end comprises a formed or molded tip configured to provide a cryogen spray pattern selected from the group consisting of an expanded spray pattern, a contracted spray pattern, a dispersed spray pattern and a diffused spray pattern.
13. The catheter of claim 7 , wherein said open-ended distal end comprises a distal junction comprising a cryogen delivery lumen and a cryogen return lumen.
14. The catheter of claim 7 , wherein said open-ended distal end includes a valve configured to be actuated remotely.
15. A catheter for delivering low pressure cryogen spray to a treatment area with an endoscope, comprising: a proximal end configured to connect to a cryospray apparatus, a pre-formed curve, whereby a central axis of a distal end of the catheter outside of the endoscope during use is co-axial with a central axis of the endoscope, and a multiple lumen output configured for cryogen circulation between the proximal and distal ends, the multiple lumen output comprising a cryogen input lumen and a cryogen output lumen, wherein said catheter is configured to retroflex during delivery of the cryogen spray to the treatment area.
16. The catheter of claim 15 , wherein said proximal end is configured to connect to a cryogen delivery lumen and a cryogen return lumen.
17. A cryospray catheter for use with an endoscope comprising:
a proximal metal interface bayonet configured to connect to a cryospray console;
a plastic cover configured to interface with the cryospray console and bayonet;
an insulating sheath distributed over a proximal portion of the cryospray catheter;
a proximal tube with a first diameter; and
a distal tube with a second diameter less than the first diameter and a pre-formed curve, whereby a central axis of the distal tube outside of the endoscope during use is co-axial with a central axis of the endoscope, wherein the cryospray catheter is configured to retroflex during delivery of a cryogen spray from the cryospray console through the proximal and distal tubes.
18. The cryospray catheter of claim 17 , wherein the proximal tube comprises metal hypotube, ranging from 24 to 75 inches wherein a proximal portion of the metal hypotube is less flexible than a distal portion of the metal hypotube; and
wherein said cryospray catheter further comprises an outer polymeric layer configured to form a fluid-tight lumen about at least a portion of the proximal tube.
19. The cryospray catheter of claim 17 , wherein the proximal tube comprises a metal wire formed into a coil; and
wherein said cryospray catheter further comprises an outer polymeric layer distributed over at least a portion of the proximal tube to provide a fluid-tight seal.
20. The cryospray catheter of claim 17 , wherein the distal tube comprises a polyimide and braid construction.
21. The cryospray catheter of claim 17 , wherein the distal tube comprises a metal hypotube construction.
22. The cryospray catheter of claim 17 , wherein the distal tube comprises metal wire formed into a coil.
23. The cryospray catheter of claim 17 , wherein the distal tube includes a single-end hole configured to form a spray pattern.
24. The cryospray catheter of claim 17 , wherein the distal tube includes a plurality of radially-distributed fenestrations configured to form a spray pattern.
25. The cryospray catheter of claim 24 wherein the distal tube includes at least one marking band at each end of the radially-distributed fenestrations.
26. The cryospray catheter of claim 24 , wherein the distal tube includes an occluded atraumatic tip configured to force a cryogen spray out of said radially-distributed fenestrations.
27. The cryospray catheter of claim 17 , further comprising a temperature sensing probe at a distal end of the distal tube.
28. The cryospray catheter of claim 17 , the distal tube further comprising a centering feature.
29. The cryospray catheter of claim 28 , further comprising an axial marking configured to indicate an orientation of the centering feature.
30. The cryospray catheter of claim 17 , further comprising a nozzle junction between said proximal tube and said distal tube.
31. The cryospray catheter of claim 30 wherein said nozzle junction comprises width extension wings configured to aid a user in positioning the distal tube.
32. The cryospray catheter of claim 30 , wherein said nozzle junction includes:
a cyclone tube configured to concentrate a cryogen spray;
a vent tube concentric to the proximal tube and configured to direct expanding cryogen outside of the proximal tube; and
a manifold configured to redirect the cryogen from outside the proximal tube to a treatment area.
33. The cryospray catheter of claim 32 , further comprising a trigger configured to dispense a cryogenic fluid from the cryospray console through the proximal tube, the nozzle junction and the distal tube.
34. The cryospray catheter of claim 17 , further comprising a self-centering catheter tip comprising a self-expanding spherical structure, a spring disposed within the self-expanding spherical structure, and an atraumatic tip configured to bond the self-expanding spherical structure to the spring.
35. The cryospray catheter of claim 34 , wherein said self-expanding spherical structure includes at least one filament configured to form a spherical or oval shape.
36. The cryospray catheter of claim 34 , wherein said self-expanding spherical structure comprises a chromium cobalt/stainless steel mesh.
37. The cryospray catheter of claim 34 , wherein the self-centering catheter tip is expanded upon engaging a proximal trigger mechanism.
38. The cryospray catheter of claim 17 , comprising an all-polymeric construction.
39. The cryospray catheter of claim 17 , wherein said catheter is formed from a laser-cut metal hypotube.
40. The cryospray catheter of claim 17 where said proximal and distal tubes include an additive to improve thermal conductivity.
41. The cryospray catheter of claim 40 where such additive is silver.
42. The cryospray catheter of claim 40 where such additive is boron nitride.
43. The cryospray catheter of claim 40 where such additive is aluminum.