Manufactures, methods and structures to reduce energy transfer in buildings
View Patent ↗A manufacture for reducing thermal transfer through windows has a composite metal/nonmetallic frame and/or a composite vent surround. The metallic and non-metallic components are modular and selectively coupled, such that a range of variations to accommodate different applications may be inter-coupled via common interfaces.
1. An access structure for an opening through a building envelope, comprising:
a frame structure coupled to the building, framing the opening, the frame structure having a plurality of elongated frame elements made from aluminum alloy extrusions with an attachment bead disposed on a surface thereof, the elongated frame elements attached together at the ends thereof to form the frame structure;
a plurality of polymer adaptors having a coupling head, each of the plurality of
adaptors attached to corresponding ones of the frame elements by snap-fitting the coupling head to the attachment bead to form a frame assembly;
a vent assembly spanning the frame structure, at least partially covering the opening, the vent assembly having at least one glazing panel and a panel surround embracing the periphery of the glazing panel, the panel surround having a plurality of elongated panel surround sections made from aluminum alloy extrusions, the plurality of elongated panel surround sections attaching together at the ends thereof to form the panel surround, the glazing panel being inserted into the panel surround to form the vent assembly, the vent assembly being attached to the frame structure.
2. The access structure of claim 1 , wherein the access structure is a window providing access to light and the at least one panel is a glazing panel.
3. The access structure of claim 2 , wherein the window is fixed.
4. The access structure of claim 2 , wherein the window has an opened and a closed position.
5. The access structure of claim 4 , wherein each of the plurality of elongated panel surround sections includes a box portion made from metal and a non-metallic ledge that attaches to the box portion.
6. The access structure of claim 5 , wherein the box portion has an elongated channel and the non-metallic ledge has an L-shaped cross-sectional shape, the ledge having an insertion leg capable of being received in the elongated channel and forming a portion of the L-shape.
7. The access structure of claim 6 , wherein the ledge has at least one finger extending therefrom in a direction opposite to the insertion leg for reducing airflow proximate the ledge.
8. The access structure of claim 6 , wherein the insertion leg has a plurality of burrs having a directionality that promotes insertion of the insertion leg into the channel and opposes withdrawal therefrom.
9. The access structure of claim 6 , wherein the ledge has a front-to-back slope capable of promoting water runoff.
10. The access structure of claim 1 , wherein the polymer adaptors, when in place on the connection bead are proximate at least one seal extending from the panel surround when the vent assembly at least partially covers the opening.
11. The access structure of claim 1 , wherein the access structure is a door.
12. The access structure of claim 1 , wherein the at least one of the frame structure and panel surround are composite via an interlocking interface, such that a plurality of interchangeable parts may be attached at the interface giving rise to modularity supporting use of the access structure for a plurality of different applications.
13. The access structure of claim 1 , wherein both the frame structure and the panel surround are composite.
14. The access structure of claim 1 , wherein the building envelope defines a first environment that is the out-of-doors and the second environment that is interior to the building envelope.
15. An access structure for an opening through a building envelope, comprising:
a frame structure coupled to the building, framing the opening;
a spanning element spanning the frame structure, at least partially covering the opening, the spanning element having at least one panel and a surround embracing the periphery of the panel, the frame structure having a parallel portion extending parallel to the spanning element in a spanning direction and a perpendicular portion extending perpendicular to the spanning element relative to a spanning direction;
at least one of the perpendicular portion of the frame structure and the surround being a composite of a metal portion and a non-metal portion, the non-metal portion having a lower thermal conductivity than the metal portion, the non-metal portion being exposed to a first environment on a first side of the building envelope and the metal portion being proximate a second environment on a second side of the building envelope,
the access structure being a window providing access to light, having an opened and a closed position and the at least one panel being a glazing panel,
the surround including a box portion made from metal and the perpendicular portion includes a non-metallic ledge that attaches to the box portion,
the box portion having an elongated channel and the non-metallic ledge having an L-shaped cross-sectional shape, the ledge having an insertion leg capable of being received in the elongated channel and forming a portion of the L-shape, the ledge having a plateau at a base of the insertion leg that mates with a mating recess communicating with the channel to establish a given relative orientation.
16. An access structure for an opening through a building envelope, comprising:
a frame structure coupled to the building, framing the opening;
a spanning element spanning the frame structure, at least partially covering the opening, the spanning element having at least one panel and a surround embracing the periphery of the panel, the frame structure having a parallel portion extending parallel to the spanning element in a spanning direction and a perpendicular portion extending perpendicular to the spanning element relative to a spanning direction;
at least one of the perpendicular portion of the frame structure and the surround being a composite of a metal portion and a non-metal portion, the non-metal portion having a lower thermal conductivity than the metal portion, the non-metal portion being exposed to a first environment on a first side of the building envelope and the metal portion being proximate a second environment on a second side of the building envelope, the perpendicular portion of the frame having a connection bead that is capable of snap-fitting to an adaptor, the adaptor being non-metallic,
the adaptor, when in place on the connection bead being proximate at least one seal extending from the surround when the spanning element at least partially covers the opening, the connection bead having a bifurcated arrowhead cross-sectional shape having a pair of opposed lead-in surfaces that interact with corresponding sloped surfaces on opposed arms of the adaptor, which define a hollow there between having a shape complementary to the connection bead, the arms resiliently displacing when pushed against the lead-in surfaces and snapping to a closed position when pushed beyond the lead-in surfaces.
17. The access structure of claim 16 , wherein the arrowhead cross-sectional shape has a recess at the tip to receive sealant.
18. The access structure of claim 16 , wherein the adaptor has a raceway distal to the opposed arms for receiving a trim cover.
19. A method for assembling a window for an opening through a building envelope, comprising:
obtaining a plurality of elongated frame elements made from aluminum alloy extrusions and having an attachment bead disposed on a surface thereof;
attaching the elongated frame elements together at the ends thereof to form a frame structure;
obtaining a plurality of polymer adaptors having a coupling head;
attaching the adaptors to corresponding ones of the frame elements by snap-fitting the coupling head over the attachment bead to form a frame assembly;
obtaining a plurality of elongated vent surround sections made from aluminum alloy extrusions;
attaching the plurality of elongated vent surround sections together at the ends thereof to form a vent surround;
obtaining a glazing panel;
inserting the glazing panel into the vent surround to form a vent assembly;
attaching the frame structure to the building, framing the opening; and
attaching the vent assembly to the frame structure.
20. The method of claim 19 , wherein
the vent surround sections have an outward facing channel and further comprising the steps of
obtaining a plurality of L-shaped ledge portions made from polymer and having insertion legs; and
inserting the insertion legs of the ledge portions into corresponding channels of the vent surround sections.