IP Library Granted Patent US 9,242,678
Granted Patent B2
US 9,242,678 · App. 14/027,718 · Granted Jan 26, 2016

Automobile body part

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Quick Facts
Patent No.
US 9,242,678
App. No.
14/027,718
Granted
Jan 26, 2016
Kind
B2
Abstract

In a car body or component thereof with at least one first component of sheet metal of a first aluminum alloy and at least one second component of sheet metal of a second aluminum alloy, the first and second aluminum alloys are of type AlMgSi and in the sheet metal of the second aluminum alloy a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, is present in the form of separate Mg 2 Si and/or Si particles in order to avoid artificial ageing. By reduction of the hardening capacity of the second component during artificial ageing of the body as part of the paint baking cycle, the car body has an improved impact protection for pedestrians in comparison with solutions according to the prior art.

Claims (36)

1. A sheet metal AlMgSi type aluminum alloy, wherein at least 40% of the elements Mg and Si in the sheet metal, which are required to achieve artificial ageing in solid solution, are present as separate Mg 2 Si and/or Si particles that are no longer available for subsequent artificial ageing and wherein the sheet metal has a yield strength of 60 MPa or less.

2. The aluminum alloy of claim 1 , wherein the aluminum alloy comprises:

0.30 to 0.50 weight percent silicon;

0.30 to 0.50 weight percent magnesium;

max. 0.20 weight percent copper;

0.05 to 0.20 weight percent iron,

max. 0.10 weight percent manganese;

max. 0.15 weight percent vanadium;

with production-related contaminants, individually a maximum of 0.05 weight percent, total maximum of 0.15 weight percent, and aluminum as the remainder.

3. The automobile body part aluminum alloy of claim 2 , wherein vanadium is 0 weight percent.

4. The aluminum alloy of claim 1 , wherein the aluminum alloy is an automobile body part, wherein the automobile body part is a bonnet, an inner panel of a body part, in particular a hood, or a trim part, a structural component or a reinforcing element in the front part of an automobile body.

5. The aluminum alloy of claim 2 , wherein the aluminum alloy is an automobile body part, wherein the automobile body part is a bonnet, an inner panel of a body part, in particular a hood, or a trim part, a structural component or a reinforcing element in the front part of an automobile body.

6. The aluminum alloy of claim 2 , wherein the aluminum alloy is an automobile body part, wherein the automobile body part is a deep-drawn body part with good bending behavior.

7. An automobile body or body component comprising at least a first sheet metal component of a first aluminum alloy (A) and at least a second sheet metal component of a second aluminum alloy (B), whereby the first and second aluminum alloys are AlMgSi type aluminum alloys and, after artificial ageing of the body or body component, the second sheet metal component has a lower mechanical strength than the first sheet metal component, wherein at least in the sheet metal of the second aluminum alloy (B), at least 40% of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, are present as separate Mg 2 Si and/or Si particles that are no longer available for subsequent artificial ageing and wherein the sheet metal of the second aluminum alloy (B) has a yield strength of 60 MPa or less.

8. The automobile body or body component of claim 7 , wherein the second aluminum alloy component (B) comprises:

0.30 to 0.50 weight percent silicon;

0.30 to 0.50 weight percent magnesium;

max. 0.20 weight percent copper;

0.05 to 0.20 weight percent iron,

max. 0.10 weight percent manganese;

max. 0.15 weight percent vanadium;

with production-related contaminants, individually a maximum of 0.05 weight percent, total maximum of 0.15 weight percent, and aluminum as the remainder.

9. The automobile body or body component of claim 8 , wherein vanadium is 0 weight percent.

10. The automobile body or body component of claim 7 , wherein the second sheet metal component is a bonnet, an inner panel of a body part, in particular a hood, or a trim part, a structural component or a reinforcing element in the front part of an automobile body.

11. The automobile body or body component thereof according of claim 7 , wherein the second sheet metal component is a deep-drawn body part with good bending behavior.

12. A sheet metal AlMgSi type aluminum alloy comprising:

0.30 to 0.50 weight percent silicon;

0.30 to 0.50 weight percent magnesium;

max. 0.20 weight percent copper;

0.05 to 0.20 weight percent iron,

max. 0.10 weight percent manganese;

max. 0.15 weight percent vanadium;

with production-related contaminants, individually a maximum of 0.05 weight percent, total maximum of 0.15 weight percent, and aluminum as the remainder,

wherein at least 40% of the elements Mg and Si in the sheet metal are present as separate Mg 2 Si and/or Si particles that are no longer available for subsequent artificial ageing and wherein the sheet metal has a yield strength of 60 MPa or less.

13. The alloy of claim 12 , wherein vanadium is 0 weight percent.

14. A sheet metal AlMgSi type aluminum alloy, wherein at least 40% of the elements Mg and Si in the sheet metal, which are required to achieve artificial ageing in solid solution, are present as separate Mg 2 Si and/or Si particles that are no longer available for subsequent artificial ageing and wherein the sheet metal has a yield strength of 60 MPa or less.

Assignments (12)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 60967/0204 Recorded Mar 13, 2025
From: STANDARD CHARTERED BANK
To: NOVELIS INC.; NOVELIS KOBLENZ GMBH
Reel/Frame 070502/0340 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME 41389/0077 Recorded Mar 13, 2025
From: STANDARD CHARTERED BANK
To: NOVELIS INC.; NOVELIS KOBLENZ GMBH
Reel/Frame 070502/0196 →
SECURITY INTEREST Recorded Sep 1, 2022
From: NOVELIS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 060967/0213 →
SECURITY INTEREST Recorded Sep 1, 2022
From: NOVELIS INC.
To: STANDARD CHARTERED BANK
Reel/Frame 060967/0204 →
SECURITY INTEREST Recorded May 21, 2019
From: NOVELIS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 049247/0325 →
SECURITY INTEREST Recorded Jan 17, 2017
From: NOVELIS INC.
To: STANDARD CHARTERED BANK
Reel/Frame 041389/0077 →
RELEASE OF SECURITY INTEREST Recorded Jan 17, 2017
From: BANK OF AMERICA, N.A.
To: NOVELIS INC.
Reel/Frame 041410/0858 →
RELEASE OF SECURITY INTEREST Recorded Jul 29, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NOVELIS INC.
Reel/Frame 039508/0249 →
SECURITY INTEREST Recorded Jun 12, 2015
From: NOVELIS INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 035947/0038 →
SECURITY INTEREST Recorded Jun 9, 2015
From: NOVELIS INC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 035871/0735 →
SECURITY INTEREST Recorded Jun 5, 2015
From: NOVELIS, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 035833/0972 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2014
From: BASSI, CORRADO; TIMM, JUERGEN
To: NOVELIS INC.
Reel/Frame 034212/0245 →