IP Library Granted Patent US 9,112,417
Granted Patent B2
US 9,112,417 · App. 14/028,349 · Granted Aug 18, 2015

Method and apparatus for providing power conversion using an interleaved flyback converter with automatic balancing

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Quick Facts
Patent No.
US 9,112,417
App. No.
14/028,349
Granted
Aug 18, 2015
Kind
B2
Abstract

Method and apparatus for converting DC input power to DC output power. In one embodiment, the apparatus comprises a first flyback circuit and a second flyback circuit, coupled in parallel, for providing DC-to-DC conversion; and a controller for (i) determining a first peak current, based on a predetermined peak current, for operating the first flyback circuit, (ii) determining a second peak current, based on the predetermined peak current, for operating the second flyback circuit, and (iii) operating the first and the second flyback circuits at switching frequencies dependent on the first and the second peak currents, respectively, to achieve timing synchronization for interleaved operation of the first and the second flyback circuits.

Claims (29)

1. An apparatus for converting power comprising:

a first flyback circuit and a second flyback circuit, coupled in parallel, for providing DC-to-DC conversion; and

a controller for (i) determining a first peak current, based on a predetermined peak current, for operating the first flyback circuit, (ii) determining a second peak current, based on the predetermined peak current, for operating the second flyback circuit, and (iii) operating the first and the second flyback circuits at switching frequencies dependent on the first and the second peak currents, respectively, to achieve timing synchronization for interleaved operation of the first and the second flyback circuits.

2. The apparatus of claim 1 , wherein the first and the second peak currents are determined such that switching cycles of the first and the second flyback circuits are exactly 180 degrees out of phase.

3. The apparatus of claim 1 , wherein the first and the second peak currents are determined such that switching on-periods for the first and the second flyback circuits are equal.

4. The apparatus of claim 1 , wherein the first and the second peak currents are further determined based on at least one adjustment factor proportional to a phase error between switching cycles of the first and the second flyback circuits.

5. The apparatus of claim 4 , wherein the first peak current is equal to the predetermined peak current and the second peak current is equal to the predetermined peak current plus an adjustment factor proportional to the phase error.

6. The apparatus of claim 4 , wherein the first peak current is equal to the predetermined peak current plus a first adjustment factor proportional to the phase error, and the second peak current is equal to the predetermined peak current plus a second adjustment factor proportional to the phase error.

7. The apparatus of claim 6 , wherein the first and the second adjustment factors are determined such that the first and the second peak currents are adjusted in a complementary fashion.

8. The apparatus of claim 4 , wherein the phase error is measured between a falling edge of a switching on-period of the first flyback circuit and a rising edge of a subsequent switching on-period of the second flyback circuit.

9. The apparatus of claim 4 , wherein the phase error is determined based on one-half of a duration of a previous switching cycle of the first flyback circuit.

10. A method for converting power using a plurality of flyback circuits coupled to one another in parallel, comprising:

determining a first peak current, based on a predetermined peak current, for operating a first flyback circuit in the plurality of flyback circuits;

determining a second peak current, based on the predetermined peak current, for operating a second flyback circuit in the plurality of flyback circuits; and

operating the first and the second flyback circuits at switching frequencies dependent on the first and the second peak currents, respectively, to achieve timing synchronization for interleaved operation of the plurality of flyback circuits.

11. The method of claim 10 , wherein the first and the second peak currents are determined such that switching cycles of the first and the second flyback circuits are exactly 180 degrees out of phase.

12. The method of claim 10 , wherein the first and the second peak currents are determined such that switching on-periods for the first and the second flyback circuits are equal.

13. The method of claim 10 , wherein the first and the second peak currents are further determined based on at least one adjustment factor proportional to a phase error between switching cycles of the first and the second flyback circuits.

14. The method of claim 13 , wherein the first peak current is equal to the predetermined peak current and the second peak current is equal to the predetermined peak current plus an adjustment factor proportional to the phase error.

15. The method of claim 13 , wherein the first peak current is equal to the predetermined peak current plus a first adjustment factor proportional to the phase error, and the second peak current is equal to the predetermined peak current plus a second adjustment factor proportional to the phase error.

16. The method of claim 15 , wherein the first and the second adjustment factors are determined such that the first and the second peak currents are adjusted in a complementary fashion.

17. The method of claim 13 , wherein the phase error is measured between a falling edge of a switching on-period of the first flyback circuit and a rising edge of a subsequent switching on-period of the second flyback circuit.

18. The method of claim 13 , wherein the phase error is determined based on one-half of a duration of a previous switching cycle of the first flyback circuit.

19. A system for converting power comprising:

a photovoltaic (PV) module; and

a flyback converter, coupled to the PV module for receiving DC power, wherein the flyback converter comprises:

a first flyback circuit and a second flyback circuit, coupled in parallel, for providing DC-to-DC conversion; and

a controller for (i) determining a first peak current, based on a predetermined peak current, for operating the first flyback circuit, (ii) determining a second peak current, based on the predetermined peak current, for operating the second flyback circuit, and (iii) operating the first and the second flyback circuits at switching frequencies dependent on the first and the second peak currents, respectively, to achieve timing synchronization for interleaved operation of the first and the second flyback circuits.

20. The system of claim 19 , wherein the first and the second peak currents are determined such that switching cycles of the first and the second flyback circuits are exactly 180 degrees out of phase and switching on-periods for the first and the second flyback circuits are equal.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded May 5, 2026
From: OBSIDIAN AGENCY SERVICES, INC.
To: ENPHASE ENERGY, INC.
Reel/Frame 075546/0734 →
RELEASE OF SECURITY INTEREST Recorded Feb 26, 2020
From: FLEXTRONICS INDUSTRIAL, LTD.; FLEXTRONICS AMERICA, LLC
To: ENPHASE ENERGY, INC.
Reel/Frame 052022/0954 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY NAME PREVIOUSLY RECORDED AT REEL: 041936 FRAME: 0109. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Apr 17, 2017
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD; FLEXTRONICS AMERICA, LLC
Reel/Frame 043339/0856 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: OBSIDIAN AGENCY SERVICES, INC.
Reel/Frame 041225/0509 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS AMERICA, LLC
Reel/Frame 041936/0109 →
SECURITY AGREEMENT Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD
Reel/Frame 041958/0820 →
SECURITY INTEREST Recorded Dec 28, 2016
From: ENPHASE ENERGY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 041210/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2013
From: FORNAGE, MARTIN; HASSAN-ALI, MUDHAFAR; OMAR, TARIK H.
To: ENPHASE ENERGY, INC.
Reel/Frame 031265/0818 →