Collarless guide extension catheter
Embodiments of the disclosure describe an example guide extension catheter. The guide extension catheter may include a proximal shaft having a proximal end, a distal end, the distal end having an attachment region. The guide extension catheter may further include a distal sheath having a proximal end, a distal end and a lumen extending therebetween. The distal sheath may include an outer layer, inner layer and an intermediate reinforcing member disposed between the inner layer and the outer layer. Moreover, the distal sheath is attached to the attachment region adjacent to the reinforcing member.
1. A guide extension catheter, comprising:
a proximal shaft extending between a proximal end and a distal end, the distal end including an attachment region, the proximal shaft including a proximal shaft portion extending proximally from the attachment region, the proximal shaft portion having a shaft diameter, the attachment region having an attachment region diameter that is less than the shaft diameter; and
a distal sheath extending distally from the proximal shaft, the distal sheath having a proximal end, a distal end and a lumen extending therebetween, the distal sheath having a sheath diameter that is greater than the shaft diameter, the distal sheath including an outer layer, an inner layer, and an intermediate reinforcing member disposed between the inner layer and the outer layer;
wherein the distal sheath is secured to the proximal shaft via a physical attachment between the reinforcing member and the attachment region; and
wherein the proximal shaft portion is axially spaced apart from the distal sheath.
2. The guide extension catheter of claim 1 , wherein the reinforcing member includes a braid.
3. The guide extension catheter of claim 2 , wherein the attachment region is stamped and welded to the braid.
4. The guide extension catheter of claim 2 , wherein the braid includes multiple intersection points and wherein at least some of the intersection points are welded together.
5. The guide extension catheter of claim 4 , wherein the number of intersection points that are welded together varies along the length of the reinforcing member.
6. The guide extension catheter of claim 1 , wherein the proximal shaft is embedded between the outer layer and the reinforcing member.
7. The guide extension catheter of claim 1 , wherein the reinforcing member includes a plurality of wires that each have a proximal end, and wherein the proximal ends of wires are bundled together and disposed within the attachment region of the proximal shaft.
8. The guide extension catheter of claim 7 , wherein the proximal ends of the wires are attached to the proximal shaft by stamping.
9. The guide extension catheter of claim 1 , wherein the reinforcing member extends to the proximal end of the distal sheath.
10. The guide extension catheter of claim 1 , wherein the reinforcing member extends to a position distal of the proximal end of the distal sheath.
11. The guide extension catheter of claim 1 , wherein the guide extension catheter is free of a collar disposed between and attaching the proximal shaft to the distal sheath.
12. A method for manufacturing a guide extension catheter, comprising:
providing a proximal shaft having a proximal end, a distal end and an attachment region;
providing a distal sheath having an outer polymer layer, inner polymer layer and an intermediate reinforcing member;
bringing the attachment region in contact with the reinforcing member;
welding the attachment region to the reinforcing member; and
disposing an outer polymer layer on the proximal shaft.
13. The method of claim 12 , wherein the reinforcing member includes a braid having a plurality of intersection points.
14. The method of claim 13 , further comprising attaching at least some of the intersection points together.