IP Library Granted Patent US 9,257,593
Granted Patent B2
US 9,257,593 · App. 14/029,367 · Granted Feb 9, 2016

Method for producing photoelectric conversion element

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Quick Facts
Patent No.
US 9,257,593
App. No.
14/029,367
Granted
Feb 9, 2016
Kind
B2
Abstract

There is provided a method of producing a photovoltaic element comprising: a first step in which an i-type amorphous silicon layer ( 16 ) and an n-type amorphous silicon layer ( 14 ) are formed over a light-receiving surface of an n-type monocrystalline silicon substrate ( 18 ); a second step in which an i-type amorphous silicon layer ( 22 a ) and an n-type amorphous silicon layer ( 23 a ) are formed over a back surface of the n-type monocrystalline silicon substrate ( 18 ); and a third step in which, after the first step and the second step are completed, protection layers are formed over the n-type amorphous silicon layer ( 14 ) and the n-type amorphous silicon layer ( 23 a ).

Claims (19)

1. A method of producing a photovoltaic element, comprising:

a first step in which a first amorphous semiconductor-based layer is formed over a light-receiving surface of a crystalline semiconductor-based substrate;

a second step in which a second amorphous semiconductor-based layer is formed over a back surface of the crystalline semiconductor-based substrate; and

a third step in which, after the first step and the second step are completed, a first protection layer is formed over the first amorphous semiconductor-based layer after a second protection layer is formed over the second amorphous semiconductor-based layer,

wherein the first protection layer is directly in contact with the first amorphous semiconductor-based layer;

wherein the second amorphous semiconductor-based layer includes an n-type semiconductor layer provided in a first region and a p-type semiconductor layer provided in a second region different from the first region, and

the photovoltaic element includes a first electrode provided on the n-type semiconductor layer and a second electrode provided on the p-type semiconductor layer.

2. The method of producing the photovoltaic element according to claim 1 , wherein

the crystalline semiconductor-based substrate is of an n-type,

the first amorphous semiconductor-based layer comprises:

a first i-type amorphous semiconductor-based layer formed over the light-receiving surface of the crystalline semiconductor-based substrate; and

a first n-type amorphous semiconductor-based layer formed over the first i-type amorphous semiconductor-based layer, and

the second amorphous semiconductor-based layer comprises:

a second i-type amorphous semiconductor-based layer formed over the back surface of the crystalline semiconductor-based substrate; and

a second n-type amorphous semiconductor-based layer formed over the second i-type amorphous semiconductor-based layer.

3. The method of producing the photovoltaic element according to claim 1 , wherein

either one or both of the first protection layer and the second protection layer comprises at least one of the group of aluminum oxide, aluminum nitride, silicon nitride, and silicon oxide.

4. The method of producing the photovoltaic element according to claim 2 , wherein

either one or both of the first protection layer and the second protection layer comprises at least one of the group of aluminum oxide, aluminum nitride, silicon nitride, and silicon oxide.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 035071/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035071/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2013
From: HASHIGUCHI, TAIKI; KIRIHATA, YUTAKA
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 031239/0792 →