Central tire inflation system pressure regulator
View Patent ↗An electronic pressure regulator is provided to regulate the pressure in one or more pneumatic tires that are selectively in fluid communication with a pressurized air source. The electronic pressure regulator may include a proportional MEMS valve that may be used to vary pressure behind a diaphragm in a method that provides a relatively fast response time and may experience relatively little wear over a relatively large number of cycles.
1. A central tire inflation system for use on a vehicle trailer, comprising:
a pressurized gas source mounted on the vehicle trailer;
a plurality of tires pressurized with gas mounted on the vehicle trailer;
a pressure regulator pneumatically coupled with the pressurized gas source and each of the plurality of pneumatic tires, the pressure regulator comprising:
a regulation chamber having an inlet coupled with the pressurized gas source and an outlet coupled with one or more of the plurality of tires;
a proportional mico electro-mechanical (MEM) valve coupled to the pressurized air source such that a control chamber is in fluid communication with the pressurized air source, wherein the proportional MEM valve comprises a pinch valve; and
a controller coupled with the pressure regulator and configured to control the proportional MEM valve to control the fluid communication between the control chamber and the pressurized air source,
wherein the inlet is sealed off from the regulation chamber by a normally closed valve between the inlet and the regulation chamber, and the proportional MEM valve controls the fluid communication between the control chamber and the pressurized air source to create a controlled pressure in the control chamber, and
wherein an increased output pressure increases pressure in the regulation chamber to allow the normally closed valve to close at a first predetermined outlet pressure.
2. The central tire inflation system of claim 1 , the valve comprises a spring loaded valve.
3. The central tire inflation system of claim 1 , wherein the normally closed valve opens at a second predetermined outlet pressure lower than the first predetermined outlet pressure.
4. The central tire inflation system of claim 1 , wherein the proportional MEM valve controls fluid communication between the control chamber, the pressurized gas source, and ambient such that the ratio of air flow to the control chamber to air flow to atmospheric is between 0 to 1.
5. The central tire inflation system of claim 1 , wherein the control chamber is formed in part by a first diaphragm and the regulation chamber is formed in part by a second diaphragm, and further comprising:
a cavity between the first and second diaphragms,
a stand in the cavity operatively coupling the first and second diaphragms, and a vent maintaining the cavity at atmospheric pressure.
6. The central tire inflation system of claim 5 , wherein the valve further comprises:
a spring; and
a plunger having a shaft wherein the shaft is operatively coupled to the second diaphragm such that at least a portion of the spring force is translated through the shaft to the second diaphragm.
7. The central tire inflation system of claim 5 wherein the first diaphragm has a first surface area and the second diaphragm has a second surface area smaller than the first surface area.
8. A central tire inflation system for use on a vehicle wherein the vehicle comprises a pressurized gas source and a plurality of tires pressurized with gas mounted to the vehicle and selectively placed in fluid communication with the pressurized gas source by a pressure regulator, the pressure regulator comprising:
a control chamber configured to be pressurized to a control pressure;
a regulation chamber;
an inlet configured to be in fluid communication with the pressurized gas source; and
an outlet configured to be in fluid communication with at least one of the plurality of pneumatic tires and the regulation chamber such that the regulation chamber is pressurized to an outlet pressure;
a micro electro-mechanical valve, the micro electro-mechanical valve placing the control chamber, atmosphere, or a combination thereof in fluid communication with the inlet wherein a ratio of gas flow to the control chamber and total gas flow is between 0 and 1 to regulate the control pressure in the control chamber;
a cavity having a vent configured to be in fluid communication with the atmosphere; and
a flow valve interposed between the inlet and the regulation chamber and operable to be selectively opened and closed,
wherein the control chamber is operably coupled to the flow valve such that the flow valve opens when the outlet pressure is less than or equal to a first predetermined outlet pressure, and
wherein the vent is placed in fluid communication with the regulation chamber when the outlet pressure is greater than or equal to a second predetermined outlet pressure.
9. The pressure regulator of claim 8 wherein the control chamber comprises a first diaphragm and the regulation chamber comprises a second diaphragm that are operably coupled by a stand.
10. The pressure regulator of claim 9 wherein when the outlet pressure is less than or equal to a first predetermined outlet pressure, the first diaphragm moves the second diaphragm, and the second diaphragm opens the flow valve.
11. The pressure regulator of claim 10 wherein when the outlet pressure is greater than or equal to a second predetermined outlet pressure, the second diaphragm moves the first diaphragm and closes the flow valve.
12. The pressure regulator of claim 11 wherein the flow valve comprises a spring and a plunger and the plunger abuts the second diaphragm such that movement of the second diaphragm causes the plunger to move with or against the spring to close or open the flow valve.
13. The pressure regulator of claim 9 wherein the stand resides in a cavity located between the control chamber and the regulation chamber, wherein the cavity contains a port to atmosphere.
14. The pressure regulator of claim 9 wherein the first diaphragm has a first surface area and the second diaphragm has a second surface area less than the first surface area.
15. The pressure regulator of claim 8 wherein the micro electro-mechanical valve changes the ratio of gas flow to the control chamber to total gas flow to maintain the control pressure in the control chamber based on a control signal from a controller.
16. The pressure regulator of claim 15 wherein the controller is wirelessly coupled to the micro electro-mechanical valve.
17. A method of maintaining the pressure of at least one pneumatic tire on a vehicle comprising:
providing a source of pressurized gas to a pressure regulator, wherein the pressure regulator comprises a control chamber, a regulation chamber, and a flow valve;
providing a proportional micro electro-mechanical (MEM) valve in fluid communication with the source of pressurized gas, the control chamber, and atmosphere;
controlling a flow rate of the pressurized gas from the source to both the control chamber and atmosphere using the proportional MEM valve such that flow of the pressurized gas from the source to the control chamber is between 0% and 100% and the remainder of the flow of the pressurized gas is to the atmosphere;
placing the regulation chamber of the pressure regulator in fluid communication with at least one pneumatic tire;
opening the flow valve when a pressure in the regulation chamber is sufficiently below the pressure in the control chamber to indicate that the at least one pneumatic tire requires inflation; and
closing the flow valve when the pressure in the regulation chamber is above the pressure indicating that the at least one pneumatic tire requires inflation.
18. The method of claim 17 further comprising:
venting the regulation chamber when the pressure in the regulation chamber is at or above a maximum pressure.