IP Library Granted Patent US 9,653,626
Granted Patent B2
US 9,653,626 · App. 14/036,814 · Granted May 16, 2017

Photoelectric conversion device and method for producing photoelectric conversion device

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Quick Facts
Patent No.
US 9,653,626
App. No.
14/036,814
Granted
May 16, 2017
Kind
B2
Abstract

There is provided a photovoltaic device ( 100 ) having a substrate ( 10 ), i-type amorphous layers ( 16 i, 18 i ) formed over a region of at least a part of a back surface of the substrate, and an i-type amorphous layer ( 12 i ) formed over a region of at least a part of a light-receiving surface of the substrate ( 10 ); and characterized in that electrodes ( 24 n, 24 p ) are provided on the back surface and no electrode is provided on the light-receiving surface, and an electrical resistance per unit area of the back surface side i-type amorphous layers is lower than an electrical resistance per unit area of the light-receiving surface side i-type amorphous layer.

Claims (16)

1. A method of producing a photovoltaic device comprising:

a first step comprising forming a first passivation layer in contact with a substrate over a region of at least a part of a first surface of the substrate comprising a semiconductor material;

a second step comprising forming, with the first surface being covered by the first passivation layer after the first step, a second passivation layer and a third passivation layer, both in contact with the substrate over a region of at least a part of a second surface of the semiconductor substrate opposite the first surface; and

a third step comprising forming after the second step, an electrode only on the second surface side

wherein the second step further comprises:

forming the second passivation layer on the second surface, with the first surface of the substrate being covered by the first passivation layer;

forming a first semiconductor layer and an insulating layer on the second passivation layer on the second surface, with the first surface of the substrate being covered by the first passivation layer, the first semiconductor layer comprising a dopant of a first conductive type;

exposing a part of a back surface of the substrate by etching a part of the first semiconductor layer and a part of the insulating layer, with the first surface of the substrate being covered by the first passivation layer;

forming the third passivation layer on an exposed area of the back surface of the substrate, with the first surface of the substrate being covered by the first passivation layer; and

forming a second semiconductor layer on the third passivation layer, with the first surface of the substrate being covered by the first passivation layer, the second semiconductor layer comprising a dopant of a second conductive type different from the first conductive type, and

the first passivation layer, the second passivation layer, and the third passivation layer are formed such that:

a thickness of the second passivation layer is thinner than a thickness of the first passivation layer;

a hydrogen content of the second passivation layer is lower than a hydrogen content of the first passivation layer; and

an amount of absorption of light of the first passivation layer is lower than an amount of absorption of light of the second passivation layer.

2. The method of producing the photovoltaic device according to claim 1 , wherein

the first passivation layer and the second passivation layer are amorphous silicon layers.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 035071/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035071/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2013
From: HASEGAWA, ISAO; ASAUMI, TOSHIO; SAKATA, HITOSHI
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 031279/0649 →