High aspect ratio etch with combination mask
A method for etching features in a stack is provided. A combination hardmask is formed by forming a first hardmask layer comprising carbon or silicon oxide over the stack, forming a second hardmask layer comprising metal over the first hardmask layer, and patterning the first and second hardmask layers. The stack is etched through the combination hardmask.
1. A method for etching features in a stack, comprising:
forming a combination hardmask, comprising;
forming a first hardmask layer comprising carbon or silicon oxide over the stack;
forming a second hardmask layer comprising metal over the first hardmask layer;
forming a third hardmask layer comprising carbon or silicon oxide over the second hardmask layer, and
forming a fourth hardmask layer comprising metal over the third hardmask layer;
etching the fourth hardmask layer, comprising:
flowing a fourth hardmask layer etch gas comprising a halogen component; and
forming the fourth hardmask layer etch gas into a plasma; and
stopping the flow of the fourth; and
etching the third hardmask layer, comprising:
flowing a third hardmask layer etch gas comprising oxygen and at least one of COS or SO 2 ;
forming the first hardmask layer etch gas into a plasma; and
stopping the flow of the first hardmask layer etch gas;
patterning the first and second hardmask layers; and
etching the stack through the combination hardmask.
2. The method, as recited in claim 1 , wherein the second hardmask comprises at least one of elemental metal, a metal alloy, a metal oxide, metal carbide, or a metal nitride.
3. The method, as recited in claim 1 , wherein the stack is at least one of a silicon oxide layer, OPOP or ONON.
4. The method, as recited in claim 1 , further comprising ashing the first hardmask layer.
5. The method, as recited in claim 1 , wherein the patterning the first and second hardmask layers comprises:
forming a patterned mask over the hardmask layers;
etching the second hardmask layer; and
etching the first hardmask layer.
6. The method, as recited in claim 5 , wherein the patterning the first and second hardmask layers comprises:
etching the second hardmask layer, comprising:
flowing a second hardmask layer etch gas comprising a halogen component;
forming the second hardmask layer etch gas into a plasma; and
stopping the flow of the second hardmask layer etch gas; and
etching the first hardmask layer, comprising:
flowing a first hardmask layer etch gas comprising oxygen and at least one of COS or SO 2 ;
forming the first hardmask layer etch gas into a plasma; and
stopping the flow of the first hardmask layer etch gas.
7. The method, as recited in claim 6 , wherein the patterning the hardmask layers removes the patterned mask.
8. The method, as recited in claim 5 , wherein the etching the second hardmask layer, comprises:
flowing a second hardmask layer etch gas comprising a halogen component;
forming the second hardmask layer etch gas into a plasma; and
stopping the flow of the second hardmask layer etch gas; and wherein etching the first hardmask layer, comprises:
flowing a first hardmask layer etch gas comprising oxygen and at least one of COS or SO 2 ;
forming the first hardmask layer etch gas into a plasma; and
stopping the flow of the first hardmask layer etch gas.
9. The method, as recited in claim 8 , wherein the second hardmask comprises at least one of elemental metal, a metal alloy, a metal oxide, metal carbide, or a metal nitride.
10. The method, as recited in claim 9 , wherein the stack is at least one of a silicon oxide layer, OPOP or ONON.
11. A method for etching features in a stack, wherein the stack is at least one of a silicon oxide layer, OPOP or ONON, comprising:
forming a combination hardmask, comprising;
forming a first hardmask layer comprising carbon or silicon oxide over the stack;
forming a second hardmask layer comprising metal over the first hardmask layer, wherein the second hardmask layer comprises at least one of elemental metal, a metal alloy, a metal oxide, metal carbide, or a metal nitride;
forming a third hardmask layer comprising carbon or silicon oxide over the second hardmask layer;
forming a fourth hardmask layer comprising metal over the third hardmask layer;
forming a patterned mask over the hardmask layers;
etching the fourth hardmask layer through the patterned mask, comprising:
flowing a fourth hardmask layer etch gas comprising a halogen component; and
forming the fourth hardmask layer etch gas into a plasma, and
stopping the flow of the fourth; and
etching the third hardmask layer, comprising:
flowing a third hardmask layer etch gas comprising oxygen and at least one of COS or SO 2 ;
forming the first hardmask layer etch gas into a plasma; and
stopping the flow of the first hardmask layer etch gas; and
patterning the first and second hardmask layers, wherein the patterning the first and second hardmask layers comprises:
etching the second hardmask layer, comprising
flowing a second hardmask layer etch gas comprising a halogen component;
forming the second hardmask layer etch gas into a plasma; and
stopping the flow of the second hardmask layer etch gas; and
etching the first hardmask layer, comprising;
flowing a first hardmask layer etch gas comprising oxygen and at least one of COS or SO 2 ;
forming the first hardmask layer etch gas into a plasma; and
stopping the flow of the first hardmask layer etch gas;
etching the stack through the combination hardmask.
12. The method, as recited in claim 11 , wherein the patterning the hardmask layers removes the patterned mask.
13. The method, as recited in claim 12 , further comprising ashing the first hardmask layer.
14. A method for etching features in a stack, comprising:
forming a combination hardmask, comprising;
forming a first hardmask layer comprising carbon or silicon oxide over the stack;
forming a second hardmask layer comprising metal over the first hardmask layer; and
forming a patterned mask over the second hardmask layer;
etching the second hardmask layer through the patterned mask, comprising:
flowing a second hardmask layer etch gas comprising a halogen component;
forming the second hardmask layer etch gas into a plasma; and
stopping the flow of the second hardmask layer etch gas;
etching the first hardmask layer, comprising:
flowing a first hardmask layer etch gas comprising oxygen and at least one of COS or SO 2 ;
forming the first hardmask layer etch gas into a plasma; and
stopping the flow of the first hardmask layer etch gas; and
etching the stack through the combination hardmask.
15. The method, as recited in claim 14 , wherein the second hardmask comprises at least one of elemental metal, a metal alloy, a metal oxide, metal carbide, or a metal nitride.
16. The method, as recited in claim 14 , wherein the stack is at least one of a silicon oxide layer, OPOP or ONON.