The present invention reveals a method of manufacturing a fabric reinforcement having improved peel adhesion characteristics which is of particular value in reinforcing endless belts, wherein at least two layers of fabric material are embedded in the fabric reinforcement, said process comprising (1) impregnating a fabric material with a bonding agent in a plastisol to form coated fabric material, (2) applying a plastisol layer between two or more layers of coated fabric thereby creating a belt carcass, (3) continuously feeding the belt carcass into a double belt press which presses the impregnated fabric materials together with the plastisol layer(s) at a pressure of at least 5 psi to produce a preformed fabric carcass while (4) heating the preformed fabric carcass to a temperature which is within the range of 360° F. to 450° F. for a period of at least 6 minutes, and (5) continuously withdrawing the fabric carcass from the press.
1. A method of manufacturing a fabric reinforcement which is of particular value in reinforcing endless belts, wherein at least two layers of fabric material are embedded in the fabric reinforcement and wherein the fabric reinforcement exhibits improved peel adhesion characteristics, said process comprising (1) impregnating a fabric material with a bonding agent in a plastisol to form coated fabric material, (2) applying a plastisol layer between two or more layers of coated fabric thereby creating a belt carcass, (3) continuously feeding the belt carcass into a double belt press which presses the impregnated fabric materials together with the plastisol layer(s) at a pressure of at least 5 psi to produce a preformed fabric carcass while (4) heating the preformed fabric carcass to a temperature which is within the range of about 360° F. to about 450° F. for a period of at least 6 minutes, (5) continuously withdrawing the fabric carcass from the double belt press.
2. A method of manufacturing a belt which comprises: (1) impregnating a fabric material with a bonding agent in a plastisol to form coated fabric material, (2) applying a plastisol layer between two or more layers of coated fabric thereby creating a belt carcass, (3) continuously feeding the belt carcass into a double belt press which presses the impregnated fabric materials together with the plastisol layer(s) at a pressure of at least 5 psi to produce a preformed fabric carcass while (4) heating the preformed fabric carcass to a temperature which is within the range of about 360° F. to about 450° F. for a period of at least 6 minutes, (5) continuously withdrawing the fabric carcass from the double belt press, (6) scattering a thermoplastic elastomer resin composition onto the upper and lower surfaces of the fabric carcass, (7) pressing the thermoplastic elastomer resin composition onto the upper and lower surfaces of the fabric carcass by continuously feeding the fabric reinforcement into a second double belt press which is maintained at a temperature of at least 340° F. and at a pressure of at least 5 psi, and (8) continuously withdrawing the finished belt from the second double belt press.
3. The belt made by the process specified in claim 2 .
4. The method of claim 2 wherein the fabric material is a polyester fabric.
5. The method of claim 2 wherein the fabric material is a nylon fabric.
6. The method of claim 4 wherein the polyester fabric is comprised of polyethylene naphthalate.
7. The method of claim 2 wherein the bonding agent is comprised of about 20 weight percent to about 60 weight percent toluene diisocyanate and about 40 weight percent to about 80 weight percent of a plasticizer.
8. The method of claim 2 wherein the inside surfaces of a fabric material are sequentially coated with a mixture of a plastisol and a bonding agent, and then a plastisol to form coated fabric material.
9. The method of claim 2 wherein the weight ratio of the bonding agent to the plastisol is within the range of 2:98 to about 10:90.
10. The method of claim 2 wherein the coated fabric materials in the double belt press are pressed together at a pressure within the range of 14 psi to 30 psi to produce a preformed fabric reinforcement.
11. The method of claim 10 wherein the preformed fabric reinforcement is maintained in the double belt press at a temperature which is within the range of about 380° F. to about 425° F. for a period of at least 8 minutes.
12. The method of claim 2 wherein the thermoplastic elastomer resin composition is a polyvinylchloride composition comprised of polyvinylchloride and a plasticizer.
13. The method of claim 2 wherein the double belt press belt has belt surfaces which are comprised of stainless steel.
14. The method of claim 13 wherein the polyvinylchloride resin composition is further comprised of at least one filler.
15. The method of claim 14 wherein the polyvinylchloride resin composition is further comprised of chlorinated polyethylene.
16. The method of claim 14 wherein the polyvinylchloride resin composition is further comprised of antistatic agent.
17. The method of claim 2 wherein the double belt press belt has belt surfaces which are comprised of polytetrafluoroethylene impregnated fiber glass.
18. The method of claim 2 wherein the double belt press heats the preformed fabric reinforcement by conduction heating.
19. The method of claim 2 wherein the thermoplastic elastomer resin composition is a polyurethane composition.
20. The method of claim 2 wherein the thermoplastic elastomer resin composition is polypropylene.