Moldings based on reaction products of polyols and isocyanates
Molding compositions are provided that include a) one or more polyisocyanates, b) one or more polyols, c) one or more catalysts catalyzing the reaction between polyisocyanate and polyol, d) one or more pyrogenically produced oxides of a metal or of a metalloid, and e) at least one or more siloxanes.
1. A molding composition comprising:
a) one or more polyisocyanates,
b) one or more polyols,
c) one or more catalysts catalyzing a reaction between said one or more polyisocyanates and said one or more polyols,
d) one or more pyrogenically produced oxides of a metal or of a metalloid, wherein the proportion of component d) in the molding composition is from 1 to 30 parts by weight per 100 parts by weight of component b), and
e) at least one or more siloxanes of formula (I)
R—Si(CH 3 ) 2 —O—[—Si(CH 3 ) 2 —O] n —[—Si(CH 3 )R 1 —O—] m —Si(CH 3 ) 2 —R 2 (I)
where
R, R 1 and R 2 are identical or different,
R and/or R 2 are methyl or R 1 ,
R 1 , is identical or different, and is selected from the group of
—(CH 2 )—R′″,
—(CH 2 ) x —(O) z —R″,
—CH 2 —CH 2 —CH 2 —O—CH 2 —CH(OH)—CH 2 OH, and
—(CH 2 ) x —(O) z —(CH 2 —CHR′—O) y —R″,
R′, is identical or different, and is —H, —CH 3 , —CH 2 CH 3 , or phenyl moiety,
R″, is identical or different, and is —H, —(CO)—R′″, —(CO)—NH—R′″ or -alkyl,
R′″, is identical or different, and is C 1 to C 40 -alkyl, -aryl or -alkylaryl;
n+m+2=from 10 to 150,
m=from 0 to 20,
x=from 2 to 15,
y=from 1 to 40,
z=0 or 1,
where the units (CH 2 —CHR′—O) can be identical or different, and
with the proviso that for m=0 at least one moiety R or R 2 is identical with R 1 ,
and with the further proviso that if z=0, then x and y=0 and R″ has at least 2 carbon atoms,
with the even further proviso that the molding composition comprises less than 2% by weight, based on the entire constitution of the molding composition, of a physical blowing agent.
2. The molding composition according to claim 1 , wherein each R 1 is —(CH 2 ) x —(O) z —(CH 2 —CHR′—O) y —R″.
3. The molding composition according to claim 1 , wherein the at least one or more siloxane compounds of formula (I) are those in which a numeric-average molar proportion of alkylene oxide units where R′=H, based on all of the alkylene oxide units in the moieties R 1 , is at least 80%.
4. The molding composition according to claim 1 , wherein the at least one or more siloxane compounds of formula (I) are those in which at least 80% of the moieties R″ are hydrogen.
5. The molding composition according to claim 1 , wherein the at least one or more siloxane compounds of formula (I) are those in which a number of Si atoms/number of moieties R 1 (in each case in numeric average per molecule) is from more than 5 to less than or equal to 16.
6. The molding composition according to claim 1 , wherein said one or more catalysts include bismuth trisneodecanoate.
7. The molding composition according to claim 1 , wherein the proportion of component e) in the molding composition is from 0.05 to 5 parts by weight per 100 parts by weight of component b).
8. A process for the production of moldings comprising: converting a molding composition to a molding by a shaping process, wherein said molding composition comprises a) one or more polyisocyanates, b) one or more polyols, c) one of more catalysts catalyzing a reaction between said one or more polyisocyanates and said one or more polyols, d) one or more pyrogenically produced oxides of a metal or of a metalloid, and e) at least one or more siloxanes of formula
R—Si(CH 3 ) 2 —O—[—Si(CH 3 ) 2 —O] n —[—Si(CH 3 )R 1 —O—] m —Si(CH 3 ) 2 —R 2 (I)
where
R, R 1 and R 2 are identical or different,
R and/or R 2 are methyl or R 1 ,
R 1 , is identical or different, and is selected from the group of
—(CH 2 )—R′″,
—(CH 2 ) x —(O) z —R″,
—CH 2 —CH 2 —CH 2 —O—CH 2 —CH(OH)—CH 2 OH, and
—(CH 2 ) x —(O) z —(CH 2 —CHR′—O) y —R″,
R′, is identical or different, and is —H, —CH 3 , —CH 2 CH 3 , or phenyl moiety,
R″, is identical or different, and is —H, —(CO)—R′″, —(CO)—NH—R′″ or -alkyl,
R′″, is identical or different, and is C 1 to C 40 -alkyl, -aryl or -alkylaryl;
n+m+2=from 10 to 150,
m=from 0 to 20,
n=from 2 to 15,
y=from 1 to 40,
z=0 or 1,
where the units (CH 2 —CHR′—O) can be identical or different, and
with the proviso that for m=0 at least one moiety R or R 2 is identical with R 1 ,
and with the further proviso that if z=0, then x and y=0 and R″ has at least 2 carbon atoms,
with the even further proviso that the molding composition comprises no blowing agent.
9. The process according to claim 8 , wherein the molding composition is produced via mixing of components a)-e) prior to or during the shaping process.
10. A molding obtained via a process according to claim 8 , where the molding is a gel.