COMPOSITION COMPRISING ETHYLENE COPOLYMER AND POLYOLEFIN
Disclosed are compositions of ethylene/(meth)acrylate copolymers, polyolefins (for example, polyethylene and polypropylene), tackifier resins and optional fillers that provide strong hermetic adhesion to fluoropolymers such as PCTFE. These compositions can be useful as an adhesive layer in multilayer structures prepared by extrusion lamination. Also disclosed are packages, such as thermoformed blister packs, rigid containers and pouches that comprise these multilayer structures.
1 - 33 . (canceled)
34 . A process comprising adhering a layer onto a fluoropolymer layer to produce a coated fluoropolymer layer having coated thereon a heat sealable layer and heat sealing the heat sealable layer onto a substrate to produce a multilayer structure wherein
the adhering is carried out by extrusion coating, coextrusion, or extrusion lamination;
the heat sealable layer comprises or is produced from a dipolymer of ethylene and alkyl(meth)acrylate, a polyolefin; a tackifying resin; and 0 to about 35 weight % of filler;
the dipolymer is selected from the group consisting of a dipolymer of ethylene and alkyl(meth)acrylate, a dipolymer of ethylene and glycidyl methacrylate, and a dipolymer of ethylene and glycidyl acrylate; and
the substrate layer comprises foil, paper, paperboard, polyester, polyamide, polyolefin, polyethylene vinyl alcohol, polyethylene vinyl acetate, ethylene acid copolymer, ionomer of the ethylene acid copolymer, polyvinyl chloride, polyvinylidene chloride, and anhydride-modified polyolefin, polyacetal, polyacetal copolymer, polystyrene, high impact polystyrene, or combinations of two or more thereof.
35 . The process of claim 34 wherein the alkyl(meth)acrylate is a methyl acrylate.
36 . The Process of claim 34 wherein the polyolefin is polyethylene homopolymer, polypropylene homopolymer, copolymer comprising ethylene, or copolymer comprising propylene, or combinations of two or more thereof.
37 . The process of claim 36 wherein the polyolefin is a copolymer derived from ethylene and 1-butene, 1 octene, or combinations thereof.
38 . The process of claim 37 wherein the alkyl(meth)acrylate is a methyl acrylate.
39 . The process of claim 34 wherein the tackifying resin is coumarone-indene resin, terpene resin, butadiene-styrene resin, hydrocarbon resin, rosin material, or combinations of two or more thereof.
40 . The process of claim 36 wherein the tackifying resin is derived from poly-limonene.
41 . The process of claim 38 wherein the tackifying resin is derived from poly-limonene.
42 . The process of claim 34 wherein the fluoropolymer is polychlorotrifluoroethylene.
43 . The process of claim 37 wherein the fluoropolymer is polychlorotrifluoroethylene.
44 . The process of claim 38 wherein the fluoropolymer is polychlorotrifluoroethylene.
45 . The process of claim 41 wherein the fluoropolymer is polychlorotrifluoroethylene.
46 . The process of claim 36 wherein the additional layer is polyvinyl chloride, polyethylene terephthalate, or combinations of two or more thereof.
47 . The process of claim 38 wherein the multilayer is a thermoformable web or a flexible film.
48 . The process of claim 45 wherein the multilayer is a thermoformable web or a flexible film.
49 . The process of claim 34 further comprising converting the multilayer structure into a package including molded container, pressed container, thermoformed rigid container, a blister pack, a thermoformed blister pack, or combinations of two or more thereof.
50 . A process comprising coating a heat sealable layer onto an acrylonitrile polymer layer to produce a coated acrylonitrile layer having coated thereon the heat sealable layer and heat sealing the coated acrylonitrile layer onto a substrate wherein
the heat sealable layer comprises, or is produced from an ethylene dipolymer, a polyolefin, and a tackifying resin;
the acrylonitrile layer comprises a polymer derived from acrylonitrile and methyl acrylate;
the ethylene dipolymer is selected from the group consisting of a dipolymer of ethylene and alkyl(meth)acrylate, a dipolymer of ethylene and glycidyl methacrylate, and a dipolymer of ethylene and glycidyl acrylate; and
the substrate layer comprises foil, paper, paperboard, polyester, polyamide, polyolefin, polyethylene vinyl alcohol, polyethylene vinyl acetate, ethylene acid copolymer, ionomer of the ethylene acid copolymer, polyvinyl chloride, polyvinylidene chloride, and anhydride-modified polyolefin, polyacetal, polyacetal copolymer, polystyrene, high impact polystyrene or combinations of two or more thereof.
51 . The process of claim 38 wherein the composition consisting essentially of (a) about 15 to about 80 wt % of the ethylene copolymer which comprises repeat units derived from ethylene and one or more C 1-8 alkyl(meth)acrylate; (b) about 5 to about 45 wt % of the polyolefin; and (c) about 1 to about 35 weight % of the tackifying resin.
52 . The process of claim 39 wherein the process further comprises, before the coating, extruding the heat sealable layer to a melt and the coating is carried out by coating a layer of the melt onto the acrylonitrile layer.