Cable end assemblies for exercise machines, exercise machines including such cable end assemblies, and related methods
View Patent ↗A cable end assembly for an exercise machine may comprise a coupler assembly, a cable end, and an eye hook. The coupler assembly may comprise a first coupler connected to a second coupler. The cable end may have a fitting attached to an end, the fitting having an enlarged portion. The enlarged portion of the fitting may be retained within a recess of the first coupler. Additionally, the eye hook may be rotatably coupled to the second coupler. A method of manufacturing a cable end assembly for an exercise machine may comprise attaching a fitting having an enlarged portion to an end of a cable. The method may further comprise inserting the fitting into a recess of a first coupler, rotatably coupling an eye hook to a second coupler, and connecting the first coupler to the second coupler.
1. A cable end assembly for an exercise machine, the cable end assembly comprising:
a coupler assembly comprising a first coupler connected to a second coupler;
a cable having a cable end including a fitting attached to the cable end, the fitting having an enlarged portion with a cross-sectional size larger than a cross-sectional size of the cable, the enlarged portion retained within a recess of the first coupler and secured against a shoulder of the first recess; and
an eye hook rotatably coupled to the second coupler.
2. The cable end assembly of claim 1 , wherein the fitting is attached to the end of the cable end by a swaged region.
3. The cable end assembly of claim 1 , further comprising a pin inserted through an aperture of the first coupler and an aperture of the second coupler to lock the first coupler to the second coupler.
4. The cable end assembly of claim 3 , wherein the pin comprises a spring pin.
5. The cable end assembly of claim 1 , further comprising a nut threaded to an end of the eye hook to retain the eye hook within the second coupler.
6. The cable end assembly of claim 5 , wherein the nut comprises a lock nut.
7. The cable end assembly of claim 5 , further comprising an annular spacer positioned between the nut and the second coupler.
8. The cable end assembly of claim 5 , wherein the second coupler comprises two openings positioned and configured to facilitate the insertion of a tool to selectively allow or prevent the nut from rotating relative to the second coupler.
9. The cable end assembly of claim 1 , wherein the first coupler comprises a protrusion sized and configured to fit within a recess of the second coupler.
10. The cable end assembly of claim 1 , wherein the first coupler comprises a central aperture having a first longitudinal region and a second longitudinal region, the first longitudinal region having a diameter that is larger than the cross-sectional size of the enlarged portion of the fitting attached to the cable end and the second longitudinal region having a diameter that is smaller than the cross-sectional size of the enlarged portion of the fitting.
11. The cable end assembly of claim 10 , wherein the first coupler further comprises a slot extending to the central aperture, the slot having a width that is wider than the width of the cable end and narrower than the cross-sectional size of the enlarged portion of the fitting attached to the end of the cable end.
12. The cable end assembly of claim 1 , further comprising a handle coupled to the eye hook.
13. The cable end assembly of claim 1 , further comprising a weight stack coupled to the eye hook.
14. A method of manufacturing a cable end assembly for an exercise machine, the method comprising:
attaching a fitting having an enlarged portion with a cross-sectional size larger than a cross-sectional size of a cable, to an end of the cable;
inserting the fitting into a recess of a first coupler;
rotatably coupling an eye hook to a second coupler; and
connecting the first coupler to the second coupler.
15. The method of claim 14 , wherein rotatably coupling the eye hook to the second coupler comprises inserting an end of the eye hook through an aperture and threading a nut onto the end of the eye hook.
16. The method of claim 15 , further comprising positioning a spacer within the second coupler between the nut and the second coupler.
17. The method of claim 15 , wherein threading the nut onto the end of the eye hook comprises inserting a tool into two openings within the second coupler to prevent the nut from rotating relative to the second coupler and rotating the eye hook relative to the second coupler and the nut.
18. The method of claim 14 , wherein connecting the first coupler to the second coupler comprises inserting a pin through an aperture in the first coupler and through an aperture in the second coupler.
19. The method of claim 14 , wherein attaching the fitting to the end of the cable comprises swaging the fitting to the end of the cable.
20. An exercise machine comprising:
a weight stack;
a cable connected to the weight stack;
a cable end assembly comprising:
a coupler assembly comprising a first coupler connected to a second coupler;
a fitting attached to an end of the cable, the fitting having an enlarged portion with a cross-sectional size larger than a cross-sectional size of the cable, the enlarged portion retained within a recess of the first coupler and secured against a shoulder of the first recess; and
an eye hook rotatably coupled to the second coupler.