Automatic cooking medium filtering systems and methods
An automatic filtering system for filtering a cooking medium in a fryer, includes a frypot; a filter manifold having removable filter; a pump, that supplies cooking medium from the filter manifold to the frypot; a pressure sensor that senses a pressure of the cooking medium supplied by the pump; and a controlling mechanism that controls an operation of the pump in response to the sensed pressure data. The control mechanism halts the operation of the pump after sensing a drop in the pressure of the cooking medium pressure that is greater than or equal to a predetermined pressure drop threshold. The systems and methods of the invention provide automatic filtering that may reduce or eliminate an incorrect refilling operation after the filtering of cooking medium, so that the filtering process may be performed correctly each time.
1. A method for automatically filtering cooking medium in a cooking vessel, the method comprising the steps of:
draining the cooking medium from a cooking vessel;
filtering the cooking medium through a filter;
supplying the cooking medium from a fill manifold to the cooking vessel with a supplying mechanism, wherein the fill manifold is disposed on a fluid communication path between the filter and the cooking vessel and comprises a first opening configured to permit cooking medium to enter the fill manifold, a second opening configured to permit cooking medium to exit the fill manifold to the cooking vessel, and a third opening connected to an expansion chamber having a first end adjacent the third opening;
sensing a pressure of cooking medium supplied to the cooking vessel with a pressure sensor, wherein the pressure sensor is adjacent a second end of the expansion chamber and the expansion chamber is inclined such that the second end is disposed above the first end to preserve an air-charge for reducing build-up of deadhead pressure and prevent immersion of said pressure sensor in the cooking medium, the sensing step comprising:
sensing the pressure of cooking medium at a first interval;
sensing the pressure of cooking medium at a second interval; and
determining a change in the pressure of cooking medium between the first interval and the second interval;
controlling the supplying of filtered cooking medium based on the sensed pressure of the filtered cooking medium being supplied to the cooking vessel;
wherein the step of controlling comprises halting said supplying step when sensing that the change in the pressure of cooking medium is a pressure drop that is greater than or equal to a predetermined pressure drop threshold.
2. The method of claim 1 , wherein said supplying step comprises supplying cooking medium for a predetermined evacuation period after sensing the pressure change greater than or equal to the predetermined pressure drop threshold.
3. The method of claim 2 , wherein the predetermined evacuation period is greater than or equal to about 5 seconds.
4. The method of claim 1 , wherein the predetermined pressure drop threshold is greater than or equal to about 21 kPa.
5. The method of claim 1 , further comprising the step of indicating that the cooking vessel is filled with cooking medium after sensing the predetermined pressure drop threshold.
6. The method of claim 5 , further comprising the step of indicating that the filter requires changing after sensing that the cooking medium pressure during the supplying step is less than or equal to a minimum fill pressure threshold.
7. The method of claim 5 , further comprising the step of indicating that the filter requires changing after sensing that the cooking medium pressure during the supplying step is greater than or equal to the minimum fill pressure for a predetermined fill time.
8. The method of claim 5 , further comprising the step of indicating that the filter requires changing after failing to sense the predetermined pressure drop threshold during the supplying step within a predetermined fill time.
9. The method of claim 1 , further comprising the step of providing a pressure sensor to perform said sensing step after said filtering step.
10. The method of claim 9 , further comprising the steps of:
providing an expansion chamber in fluid communication with the pressure sensor;
wherein the step of controlling includes halting said supplying step when sensing the cooking medium pressure is greater than or equal to a predetermined burst pressure threshold.
11. The method of claim 10 , wherein the predetermined burst pressure threshold is approximately 210 kPa.