Replaceable wear parts for an earth-working roll
A wear assembly for use on a driven roll for earth-working machines and the like operations that eases replacement of the wear parts, lengthens the life of the bases, reduces the amount of throw-away material to be discarded, and has a lower manufacturing cost. The wear part overlies and protects the base to prolong the useable life of the base, lessen machine downtime, and reduce throw-away material. The use of an overlying adapter eases and speeds replacement of the wear parts to further limit downtime of the machine. The wear part is preferably a two-piece component with no machined parts for a lower manufacturing cost and easy replacement.
1. A wear assembly for an earth-working, driven roll comprising:
a base having a inner side configured for attachment to the driven roll to project out from the roll, and an outer side defining a support;
an adapter having a wearable surface including an upper surface and a pair of opposed sidewalls, a cavity opposite the wearable surface and open to receive the support in a first direction and mount the adapter to the base so as to shield the base from contact with earthen material during use, and a seat;
a wear cap having a pocket to receive the seat in a second direction generally transverse to the first direction and mount the wear cap on the adapter; and
retainers to secure the adapter to the base and the wear cap to the adapter.
2. A wear assembly in accordance with claim 1 wherein the support includes a central rail and a stepped surface along each side of the rail, and the cavity has a first portion to receive the central rail and a second portion received over adjacent portions of the base.
3. A wear assembly in accordance with claim 1 wherein the support includes a hole, the adapter includes a hole in each said sidewall, the hole in the adapter extends into the cavity, and the hole in the support aligns with the holes in the adapter to receive one of the retainers to secure the adapter to the base.
4. A wear assembly in accordance with claim 3 wherein the support includes a forwardly-facing hook, and the adapter includes a rearwardly-facing hook that engages the hook on the support to secure the adapter in place on the base during use of the driven roll.
5. A wear assembly in accordance with claim 1 wherein the adapter overlies the entire outer side of the base.
6. A replaceable wear part for an earth-working, driven roll comprising (i) a mounting portion having a wearable surface facing generally away from the roll, the wearable surface including an outer wall and a pair of opposed sidewalls, a cavity opening opposite the outer wall of the wearable surface to receive in a first direction a complementary supporting portion on a base secured to the roll to shield the base from premature wear during use, and a hole for receiving a retainer and (ii) a contact portion projecting forward from the mounting portion in a second direction generally transverse to the first direction to contact earthen material as the roll is driven about an axis, the contact portion being rotationally spaced forward of the mounting portion and leading the movement of the wear part about the axis as the roll is driven.
7. A replaceable wear part in accordance with claim 6 wherein the contact portion and the mounting portion are separable parts secured together by a retainer.
8. A wear part in accordance with claim 6 including at least one rearwardly-facing hook to engage a forwardly-facing hook on a complementary supporting portion on the base.
9. A driven roll for an earth-working machine comprising:
a plurality of bases secured at selected locations around the outer surface of the driven roll, each said base having an inner surface secured to the roll to project out from the roll, and a support opposite the inner surface;
a plurality of replaceable wear parts each having a mounting portion with an outer wall, a pair of sidewalls, a cavity opening away from the outer wall to receive the support of one of the bases in a first direction, and a hole, and a contact portion projecting forward from the mounting portion in a second direction generally transverse to the first direction to contact the earthen material when the driven roll is used, and
a plurality of retainers each received in said hole of one of the wear parts to secure the respective wear part to one of the bases.
10. A driven roll in accordance with claim 9 wherein the contact portion and the mounting portion for each wear part are separable parts secured together by a retainer.
11. A driven roll in accordance with claim 9 wherein the mounting portion of each wear part overlies the entire outer side of the corresponding base.
12. A driven roll in accordance with claim 9 wherein the support includes a central rail and a stepped surface along each side of the rail, and the cavity has a first portion to receive the central rail and a second portion received over adjacent portions of the base.
13. A driven roll in accordance with claim 9 wherein the support includes a forwardly-facing hook, and the replaceable wear part includes a rearwardly-facing hook that engages the hook on the support to secure the replaceable wear part in place on the base during use of the driven roll.
14. A roll crusher for crushing earthen material comprising:
at least one driven roll,
a plurality of bases secured at selected locations around the outer surface of the driven roll, each said base having an inner surface secured to the roll to project out from the roll, and a support opposite the inner surface;
a plurality replaceable wear parts each having a mounting portion with an outer wall, a pair of sidewalls, a cavity opening away from the outer wall to receive the support in a first direction, and a hole, and a contact portion projecting forward from the mounting portion in a second direction generally transverse to the first direction to contact the earthen material when the driven roll is used, and
a plurality of retainers each received in said hole of one of the wear parts to secure the respective wear part to one of the bases.
15. A roll crusher in accordance with claim 14 wherein the contact portion and the mounting portion for each wear part are separable components secured together by a retainer.
16. A roll crusher in accordance with claim 14 wherein the mounting portion of each wear part overlies the entire outer side of the corresponding base.