IP Library Granted Patent US 9,677,324
Granted Patent B2
US 9,677,324 · App. 14/056,584 · Granted Jun 13, 2017

Method for sealing fenestration openings

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Quick Facts
Patent No.
US 9,677,324
App. No.
14/056,584
Granted
Jun 13, 2017
Kind
B2
Abstract

Seal a fenestration opening that contains a gap having a width of greater than 1.6 millimeters by providing a dispersion having the following components dispersed in an aqueous phase: (i) a film-forming polymer binder having a glass transition temperature in a range of −100 degrees Celsius to −20 degrees Celsius; (ii) a shear thinning rheology modifier at a concentration sufficient to cause the dispersion to have a Brookfield viscosity greater than 300,000 centiPoise as measured using spindle #3 at 0.3 revolutions per minute; and (iii) optionally, a filler; and then spraying the dispersion directly onto the building elements within the fenestration opening so as to form a continuous coating over the building elements and gap within the fenestration opening; wherein there is an absence of reinforcement or sealing material filling or spanning the gap prior to spraying the dispersion over the gap.

Claims (15)

1. A method for sealing a fenestration opening, the method comprising:

(a) providing a building frame comprising building elements that define a fenestration opening, wherein the building elements define a gap having a width greater than 1.6 millimeters within the fenestration opening;

(b) providing a dispersion comprising the following dispersed in a continuous aqueous phase:

(i) a film-forming polymer binder having a glass transition temperature in a range of −100 degrees Celsius to −20 degrees Celsius;

(ii) a shear thinning rheology modifier at a concentration sufficient to cause the dispersion to have a Brookfield viscosity greater than 300,000 centiPoise as measured using spindle #3 at 0.3 revolutions per minute; and

(iii) optionally, a filler;

(c) spraying the dispersion directly onto the building elements within the fenestration opening so as to form a continuous coating over the building elements and gap within the fenestration opening so that the coating entirely covers the building elements and gaps within the fenestration opening;

wherein there is an absence of reinforcement or sealing material filling or spanning the gap prior to spraying the dispersion over the gap

further inserting a window into the fenestration opening after step (c).

2. The method of claim 1 , further characterized by spraying the dispersion to an average wet thickness within the fenestration opening of at least one millimeter.

3. The method of claim 1 , further characterized by the fenestration opening being a recessed window opening.

4. The method of claim 1 , further characterized by the film forming polymer binder being selected from: (i) a mixed backbone acid copolymer containing methacrylic acid and at least one second acid monomer having a lower pKa than methacrylic acid selected from a group consisting of monocarboxylic acids, dicarboxylic acids, phosphorous acids, sulfur acids with the concentration of methacrylic acid and second acid monomer copolymerized in the copolymer at a concentration of 0.1 to 5.0 weight-percent based on total copolymer weight; and (ii) a copolymer polymerized from a combination of acid-containing monomer and hydroxyl containing monomers, wherein the concentration of acid containing monomers is from 0.5 to 7.5 weight-percent of the total weight of copolymerized monomers and the concentration of hydroxyl containing monomers is 1.0 to 5.0 weight-percent of the total weight of copolymerize monomers, where at least one acid containing monomer is selected from a group consisting of methacrylic acid and the group of second acid monomers; wherein the dispersion further comprises at least one filler at a concentration in a range of 25 weight-percent to 250 weight-percent based on total polymer weight.

5. The method of claim 1 , wherein the building elements define a gap having a width greater than 3.2 millimeters.

6. The method of claim 1 , wherein the building elements define a gap having a width of 6.4 millimeters or more.

7. The method of claim 1 , wherein the continuous coating extends beyond the fenestration opening and further coats at least a portion of the building elements on the outside of the building frame, the inside of the building frame, or both the outside and inside of the building frame.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: DOW GLOBAL TECHNOLOGIES LLC
To: THE DOW CHEMICAL COMPANY
Reel/Frame 069923/0030 →
CHANGE OF LEGAL ENTITY Recorded Sep 10, 2024
From: DDP SPECIALTY ELECTRONIC MATERIALS US, INC
To: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC
Reel/Frame 068907/0881 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: ROHM AND HAAS COMPANY
To: DDP SPECIALTY ELECTRONIC MATERIALS US 8, LLC
Reel/Frame 068908/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2024
From: THE DOW CHEMICAL COMPANY
To: DDP SPECIALTY ELECTRONIC MATERIALS US, INC
Reel/Frame 068922/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2017
From: BOWE, MICHAEL D; SZEWCZYK, JANAH C
To: ROHM AND HAAS CHEMICALS LLC
Reel/Frame 042327/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2017
From: ROHM AND HAAS CHEMICALS LLC
To: ROHM AND HAAS COMPANY
Reel/Frame 042327/0521 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2017
From: PARSONS, GARY D
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 042327/0597 →