IP Library Granted Patent US 9,506,165
Granted Patent B2
US 9,506,165 · App. 14/058,708 · Granted Nov 29, 2016

Method for producing silicon-ingots

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Quick Facts
Patent No.
US 9,506,165
App. No.
14/058,708
Granted
Nov 29, 2016
Kind
B2
Abstract

Method for producing silicon-ingots ( 1 ) comprising the following steps: Providing a silicon melt ( 3 ), growing a block ( 2 ) of silicon from said silicon melt ( 3 ), said block ( 2 ) having a predetermined crystal orientation, cutting said block ( 2 ) along at least one cutting plane ( 16, 17, 18 ) into a number of silicon-ingots ( 1 ).

Claims (29)

1. A method for producing silicon-ingots comprising the following steps:

providing a silicon melt;

growing a block of silicon from said silicon melt, said block having a predetermined crystal orientation; and

cutting said block along at least one cutting plane into a number of silicon-ingots, wherein for the growing of said block of silicon a crucible-less process is used, wherein said block is cut, such that said silicon-ingots have a longitudinal direction which is perpendicular to a growth direction of said block.

2. Method according to claim 1 , wherein for the growing of said block of silicon the growth direction is chosen to be parallel to one of the following directions: <100>, <110> and <111>.

3. Method according to claim 1 , wherein for the growing of said block of silicon a seed assembly comprising at least one seed is used.

4. Method according to claim 1 , wherein said at least one seed is made from monocrystalline silicon.

5. Method according to claim 1 , wherein said block has a length in the growth-direction of at least 313 mm.

6. Method according to claim 1 , wherein said block has a rectangular cross section.

7. Method according to claim 5 , wherein said block has a crystal-structure and side faces the normal of which are oriented parallel to one of the following directions: <100>, <110> and <111>.

8. Method according to claim 1 , wherein said silicon-ingots have a square cross-section.

9. Method according to claim 1 , wherein said block is cut into a matrix of silicon-ingots, wherein each side of the matrix corresponds to at least two silicon-ingots.

10. A method for producing silicon-ingots comprising the following steps:

providing a silicon melt;

growing a block of silicon from said silicon melt via a crucible-less process, said block comprising a predetermined crystal orientation; and

dividing said block along at least one cutting plane into a number of silicon-ingots such that said silicon-ingots have a longitudinal direction perpendicular to a growth direction of said block.

11. Method according to claim 10 , wherein for the growing of said block of silicon the growth direction is chosen to be parallel to one of the following directions: <100>, <110> and <111>.

12. Method according to claim 10 , wherein said block has a length in the growth-direction of at least 313 mm.

13. Method according to claim 10 , wherein said silicon-ingots have a square cross-section.

14. Method according to claim 10 , wherein said block is cut into a matrix of silicon-ingots, wherein each side of the matrix corresponds to at least two silicon-ingots.

15. Method according to claim 12 , wherein said block has a crystal-structure and side faces the normal of which are oriented parallel to one of the following directions: <100>, <110> and <111>.

16. A method for producing silicon-ingots comprising the following steps:

providing a silicon melt;

forming a block of silicon from said silicon melt via a process without using a crucible, said block having a predetermined crystal orientation; and

cutting said block along at least one cutting plane into a number of silicon-ingots such that said silicon-ingots have a longitudinal direction that is perpendicular to a growth direction of said block.

17. Method according to claim 16 , wherein for the growing of said block of silicon the growth direction is chosen to be parallel to one of the following directions: <100>, <110> and <111>.

18. Method according to claim 16 , wherein said block has a length in the growth-direction of at least 313 mm, wherein said block has a crystal-structure and side faces the normal of which are oriented parallel to one of the following directions: <100>, <110> and <111>.

19. Method according to claim 16 , wherein said silicon-ingots have a square cross-section.

20. Method according to claim 16 , wherein said block is cut into a matrix of silicon-ingots, wherein each side of the matrix corresponds to at least two silicon-ingots.

Assignments (9)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2019
From: SUNPOWER MANUFACTURING OREGON, LLC
To: SUNPOWER CORPORATION
Reel/Frame 048033/0954 →
CONFIRMATORY ASSIGNMENT Recorded Jan 16, 2019
From: SOLARWORLD AMERICAS INC.
To: SUNPOWER MANUFACTURING OREGON, LLC
Reel/Frame 048079/0119 →
CHANGE OF ADDRESS Recorded Nov 9, 2018
From: SOLARWORLD AMERICAS, INC.
To: SOLARWORLD AMERICAS, INC.
Reel/Frame 047493/0259 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2016
From: SOLARWORLD INDUSTRIES AMERICA INC.
To: SOLARWORLD AMERICAS INC.
Reel/Frame 040196/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2013
From: STODDARD, NATHAN, DR.
To: SOLARWORLD INDUSTRIES AMERICA INC.
Reel/Frame 031668/0499 →