IP Library Granted Patent US 9,624,911
Granted Patent B1
US 9,624,911 · App. 14/064,070 · Granted Apr 18, 2017

Fluidic solar actuator

Inventors: Saul Griffith (San Francisco, CA); Leila Madrone (San Francisco, CA); Peter S. Lynn (Oakland, CA); Kevin Simon (San Francisco, CA); James McBride (San Francisco, CA)
Assignee: SUNFOLDING, LLC
F03G6/02F24J2/38F24J2/40F24J2002/385
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Quick Facts
Patent No.
US 9,624,911
App. No.
14/064,070
Granted
Apr 18, 2017
Kind
B1
Abstract

A solar actuator comprises a top coupler, a bottom coupler, and a plurality of fluidic bellows actuators, wherein a fluidic bellows actuator of the plurality of fluidic bellows actuators moves the top coupler relative to the bottom coupler.

Claims (66)

1. A solar actuator array comprising:

a first and second solar actuator including;

a top coupler;

a bottom coupler; and

three or more stem-shaped fluidic bellows actuators capable of bending,

wherein the fluidic bellows actuators move the top coupler relative to the bottom coupler,

wherein the position of the top coupler relative to the bottom coupler is determined at least in part by

a first pressure of a first fluid in a first bellows actuator of the three or more bellows actuators, the first fluid being introduced to the first bellows actuator from a shared fluid source;

a second pressure of a second fluid in a second bellows actuator of the three or more bellows actuators the second fluid being introduced to the second bellows actuator from the shared fluid source, and

a third pressure of a third fluid in a third bellows actuator of the three or more fluidic bellows actuators the third fluid being introduced to the third bellows actuator from the shared fluid source;

a control array coupled to the shared fluid source and the first and second solar actuator; and

a controller configured to control the position of the top couplers of the first and second solar actuators in order to match an angle of the sun by selectively introducing fluid from the shared fluid source into one or more of the fluidic bellows actuators via the control array.

2. The solar actuator of claim 1 , further comprising a fixing structure that fixes a top coupler point to a bottom coupler point.

3. The solar actuator of claim 2 , wherein the fixing structure comprises one of the following: a cable, a universal joint, a hinge, a pivot, a slider, a rack and pinion, a four-bar-linkage, a gear chain, a crank, or a living hinge.

4. The solar actuator of claim 1 , further comprising a reflector coupled to the top coupler.

5. The solar actuator of claim 1 , further comprising a collector coupled to the top coupler.

6. The solar actuator of claim 1 , further comprising an optical concentrator coupled to the top coupler.

7. The solar actuator of claim 1 , further comprising a spectrum splitting device coupled to the top coupler.

8. The solar actuator of claim 1 , further comprising a photovoltaic material coupled to the top coupler.

9. The solar actuator of claim 1 , further comprising a heat collector coupled to the top coupler.

10. The solar actuator of claim 1 , wherein the position of the top coupler relative to the bottom coupler is determined at least in part by the volume of one of the fluidic bellows actuators relative to one or more of the other fluidic bellows actuators.

11. The solar actuator of claim 1 , wherein the fluidic bellows actuators comprise a variable stiffness actuator.

12. The solar actuator of claim 1 , wherein an amount of deflection under loading is determined at least in part by the average pressures in the fluidic bellows actuators.

13. The solar actuator of claim 1 , wherein in the event fluid is added to or removed from the three or more fluidic bellows actuators, one or more convolutions of the fluidic bellows actuators deflect, causing a change in orientation between the top and bottom couplers.

14. The solar actuator of claim 1 , wherein each of the fluidic bellows actuators comprises sidewall convolutions.

15. The solar actuator of claim 14 , wherein the convolutions comprise one or more of the following: longitudinal convolutions, radial convolutions, secondary convolutions, uniform convolutions, non-uniform convolutions, discontinuous convolutions, and asymmetric convolutions.

16. The solar actuator of claim 1 , wherein the three or more fluidic bellows actuators are connected.

17. The solar actuator of claim 1 , wherein at least two of the three or more fluidic bellows actuators are configured antagonistically.

18. The solar actuator of claim 1 , wherein the three or more fluidic bellows actuators are formed from a plastic.

19. The solar actuator of claim 18 , wherein fibers are added to the plastic.

20. The solar actuator of claim 1 , wherein the fluidic bellows actuators comprise a fluid impenetrable bladder.

21. The solar actuator of claim 1 , wherein the pressures of fluids in the one or more fluidic bellows actuators are controlled by valves.

22. The solar actuator of claim 21 , wherein the valves are controlled using a valve control system comprising: a single valve per fluidic bellows actuator, a selector switch valve to connect one or more common fluidic sources to one, several, or all fluidic bellows actuators, or a matrix multiplexed or an array addressed set of fluidic bellows actuators.

23. A solar actuator, comprising:

a top coupler;

a bottom coupler;

a first rhombus-shaped fluidic bellows actuator having a first outer side connected to the top coupler; and

a second rhombus-shaped actuator having a first outer side connected to the top coupler and a second outer side connected to a second outer side of the first actuator, wherein the first actuator and the second actuator move the top coupler relative to the bottom coupler, and wherein the angular position of the top coupler relative to the bottom coupler is determined at least in part by a first pressure of a first fluid in the first actuator and a second pressure of a second fluid in the second actuator.

24. A solar actuator, comprising:

an effector pivotally mounted to a triangular pivot;

a first wedge-shaped chamber mounted to the effector and a first positioning surface of the pivot, wherein when inflated the first chamber increases in size and tilts the effector on the pivot about a first circular arc;

a second wedge-shaped chamber mounted to the effector and a second positioning surface of the pivot, wherein when inflated the second chamber increases in size and tilts the effector on the pivot about a second circular arc;

a third wedge-shaped chamber mounted to the effector and a third positioning surface of the pivot, wherein when inflated the third chamber increases in size and tilts the effector on the pivot about a third circular arc, wherein the position of the effector relative to the pivot is determined at least in part by a first pressure of a first fluid in the first chamber, a second pressure of a second fluid in the second chamber, and a third pressure of a third fluid in the third chamber.

25. A method of operating a solar actuator array, comprising:

manufacturing a solar actuator array comprising three or more stem-shaped fluidic bellows actuators capable of bending,

wherein the fluidic bellows actuators allow moving a top coupler relative to a bottom coupler,

wherein the position of the top coupler relative to the bottom coupler is changed based at least in part on a position of the sun with the change being generated at least in part by:

a first pressure of a first fluid in a first fluidic bellows actuator of the three or more fluidic bellows actuators from a shared fluid source,

a second pressure of a second fluid in a second fluidic bellows actuator of the three or more fluidic bellows actuators from the shared fluid source,

a third pressure of a third fluid in a third fluidic bellows actuator of the three or more fluidic bellows actuators from the shared fluid source;

a control array coupled to the shared fluid source and the first and second fluidic bellows actuators; and

a controller configured to control the position of top couplers of the first and second fluidic bellows actuators in order to match an angle of the sun by selectively introducing fluid from the shared fluid source into one or more of the fluidic bellows actuators via the control array.

26. The solar actuator of claim 25 , wherein the fluidic bellows actuators are formed using a mass manufacturing technique.

27. The solar actuator of claim 26 , wherein the mass manufacturing technique comprises one of the following: injection molding, rotational molding, 3D printing, selective laser sintering, or extrusion.

28. The solar actuator of claim 26 , wherein the mass manufacturing technique comprises a blow molding process.

29. The solar actuator of claim 28 , wherein the blow molding process aligns polymer chains of a blow moldable plastic.

30. The solar actuator of claim 28 , wherein a blow moldable plastic comprises one or more of the following: a thermoplastic comprising: ABS, PVC, PETG, polyethylene terephthalate, PET, Polycarbonate, Thermoplastic Elastomers, Polyethylene, Polypropylene, Polystyrene, Polysulfone, Acetal, Nylon, PBT, PEEK, PTFE, PPS, or PVDF, or a thermoset comprising: silicone, epoxy, polyester, polyimide, latex, polyurethane, natural rubbers, or vinyl.

31. The solar actuator of claim 28 , wherein the blow molding process comprise multiple blow molding steps.

32. A method of operating a solar actuator array, comprising:

causing three or more stem-shaped fluidic bellows actuators capable of bending to move a top coupler relative to a bottom coupler in response to the sun, comprising:

providing a first pressure of a first fluid in a first fluidic bellows actuator of the three or more fluidic bellows actuators from a shared fluid source;

providing a second pressure of a second fluid in a second fluidic bellows actuator of the three or more fluidic bellows actuators from the shared fluid source; and

providing a third pressure of a third fluid in a third fluidic bellows actuator of the three or more fluidic bellows actuators from the shared fluid source,

wherein the position of the top coupler relative to the bottom coupler is determined at least in part by the first pressure, the second pressure, and the third pressure;

wherein a control array is coupled to the shared fluid source and the first and second fluidic bellows actuators; and

wherein a controller configured to control the position of top couplers of the first and second fluidic bellows actuators in order to match an angle of the sun by selectively introducing fluid from the shared fluid source into one or more of the fluidic bellows actuators via the control array.

Assignments (4)
SECURITY INTEREST Recorded Jun 5, 2020
From: SUNFOLDING, INC.
To: SILICON VALLEY BANK
Reel/Frame 052859/0033 →
CONFIRMATORY LICENSE Recorded Aug 7, 2019
From: SUNFOLDING, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 049983/0468 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2018
From: SUNFOLDING, LLC
To: SUNFOLDING, INC.
Reel/Frame 047169/0464 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2014
From: GRIFFITH, SAUL; MADRONE, LEILA; LYNN, PETER S.; SIMON, KEVIN; MCBRIDE, JAMES
To: SUNFOLDING, LLC
Reel/Frame 032244/0805 →
Continuity (2)
Provisional Application 61719313 · Oct 26, 2012
Provisional Application 61719314 · Oct 26, 2012