IP Library Granted Patent US 9,334,579
Granted Patent B2
US 9,334,579 · App. 14/065,728 · Granted May 10, 2016

Targeted heat exchanger deposit removal by combined dissolution and mechanical removal

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Quick Facts
Patent No.
US 9,334,579
App. No.
14/065,728
Granted
May 10, 2016
Kind
B2
Abstract

This invention relates to compositions and methods for the at least partial dissolution, disruption and/or removal of deposit, such as scale and other deposit, from heat exchanger components. The heat exchanger components can include pressurized water reactor steam generators. In accordance with the invention, elemental metal is added locally to the surface of the deposit and/or anodic or cathodic current is applied locally to the deposit surface to destabilize or weaken the deposit. Subsequently, mechanical stress is applied to the weakened deposit to disrupt and remove the deposit from the surface of the heat exchanger component.

Claims (22)

1. A method for at least partially disrupting or removing deposits formed on a surface of a heat exchanger component in a nuclear steam supply system, comprising:

adding an effective amount of an elemental metal in solid form and water to a surface of the deposit;

applying an anodic or cathodic current locally to the surface of the deposit; and

following the adding and the applying steps, applying mechanical stress to the surface of the deposit,

wherein, the method is conducted at ambient temperature.

2. The method of claim 1 , wherein the deposits comprise one or more materials selected from the group consisting of oxide scale and corrosion products.

3. The method of claim 1 , wherein the elemental metal can be selected from the group consisting of metals with standard electrochemical potentials anodic to low alloy steel.

4. The method of claim 3 , wherein the electrochemical potential of the elemental metal can be more active than the potential of low alloy steel in the galvanic series of metals and alloys.

5. The method of claim 1 , wherein the elemental metal can be selected from the group consisting of zinc, aluminum, magnesium, beryllium, lithium, iron and mixtures thereof.

6. The method of claim 1 , wherein the elemental metal is zinc.

7. The method of claim 1 , wherein the elemental metal can be in a form selected from the group consisting of slab, granular, powder, colloidal, and combinations thereof.

8. The method of claim 7 , wherein the colloidal form can contain particles selected from the group consisting of micron-sized particles, nano-sized particles and combinations thereof.

9. The method of claim 1 , wherein the adding step further comprises a complexing agent selected from the group consisting of sequestering agent, chelating agent, dispersant, oxidizing agent, reducing agent and mixtures thereof.

10. The method of claim 1 , wherein the reductive current is supplied by a working electrode.

11. The method of claim 1 , wherein the mechanical stress comprises a hydro-mechanical flow.

12. The method of claim 1 , further comprising disassociating metal ions from the deposit, precipitating the metal ions and removing the precipitate by employing a process selected from the group consisting of filtration and ion exchange.

13. The method of claim 12 , further comprising one of purifying the disrupted deposit, transferring said deposit to a containment sump, adding said deposit to a radioactive or nonradioactive waste system and transporting said deposits to a location remote from the nuclear water reactor.

14. The method of claim 1 , wherein the elemental metal is present in a molar equivalent of from about 0.01 M to about 2.0 M.

15. The method of claim 9 , wherein the sequestering agent is selected from the group consisting of acids and salts of orthophosphates, polyphosphates, 1-hydroxyethylidene-1,1-diphosphonic acid, and mixtures thereof.

16. The method of claim 9 , wherein the chelating agent is selected from the group consisting of ethylenediamine tetraacetic acid, hydroxyethyl ethylenediamine triacetic acid, lauryl substituted ethylenediamine tetraacetic acid, polyaspartic acid, oxalic acid, glutamic acid diacetic acid, ethylenediamine-N,N′-disuccinic acid, gluconic acid, glucoheptonic acid, N,N′-ethylenebis-[2-(o-hydroxyphenyl)]-glycine, pyridine dicarboxcylic acid, nitrilotriacetic acid, acids and salts thereof, and mixtures.

17. The method of claim 1 , wherein the heat exchanger component is a steam generator in a pressurized water reactor.

18. The method of claim 1 , wherein the elemental metal is embedded in the deposits and in situ formation of gas mechanically disrupts the deposits.

Assignments (10)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jan 30, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
Reel/Frame 066380/0392 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jan 30, 2024
From: BANK OF MONTREAL, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC
Reel/Frame 066380/0599 →
SECURITY INTEREST Recorded Jan 26, 2024
From: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC; STONE & WEBSTER, L.L.C. (FORMERLY STONE & WEBSTER, INC.)
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 066373/0604 →
PATENT SECURITY AGREEMENT Recorded May 27, 2022
From: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC
To: BANK OF MONTREAL, AS COLLATERAL AGENT
Reel/Frame 060791/0372 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Aug 1, 2019
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
Reel/Frame 049937/0032 →
RELEASE OF SECURITY INTEREST Recorded Aug 6, 2018
From: CITIBANK, N.A.
To: WESTINGHOUSE ELECTRIC COMPANY LLC
Reel/Frame 046565/0200 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 046708/0222 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 046708/0332 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
Reel/Frame 046708/0639 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 31, 2017
From: WESTINGHOUSE ELECTRIC COMPANY LLC
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 042626/0025 →