Piston rod clamping system
View Patent ↗A system, in certain embodiments, includes a piston clamping system including a piston rod comprising a piston rod shoulder and a piston rod nut coupled to the piston rod, wherein the piston rod nut and the piston rod shoulder are configured to axially capture first and second body portions of a piston therebetween.
1. A system, comprising:
a piston rod comprising a piston collar, wherein the piston collar radially extends relative to a longitudinal axis of the piston rod beyond an outermost diameter of the piston rod;
a piston rod nut coupled to the piston rod; and
a piston body, comprising:
a first body portion comprising a first inner hub;
a second body portion comprising a recess and a second inner hub, wherein the first body portion and the second body portion are physically separate; and
a piston ring carrier,
wherein respective outer lips of the first body portion and the second body portion capture the piston ring carrier, the respective outer lips extend in an axial direction relative to a central axis of the piston body, axial end faces of the piston ring carrier axially abut respective axial end faces of the respective outer lips of the first and second body portions, and the piston collar and the piston rod nut capture the first and second body portions, and wherein when the piston collar and the piston rod nut capture the first and second body portions the piston collar is disposed within the recess and the first inner hub and the second inner hub abut each other at an axial location relative to the longitudinal axis centrally located within the piston ring carrier.
2. The system of claim 1 , wherein the piston rod is made of a composite material, wherein the composite material comprises a reinforcing material distributed in a matrix material.
3. The system of claim 2 , wherein the piston rod comprises a first threaded portion, the piston rod nut comprises a second threaded portion, and the first and second threaded portions are engaged with one another.
4. The system of claim 3 , wherein the first threaded portion comprises a surface treatment, wherein the surface treatment comprises a ceramic material, a metallic material, or other composite material.
5. The system of claim 1 , wherein the first and second body portions are made of a composite material, wherein the composite material comprises a reinforcing material distributed in a matrix material, and wherein the piston ring carrier is made of a metallic material.
6. The system of claim 1 , wherein the first body portion is hollow and reinforced with a first plurality of ribs, and the second body portion is hollow and reinforced with a second plurality of ribs, and wherein the first body portion, the second body portion, and an inner surface of the piston ring carrier together define a common hollow portion within the piston body.
7. A method, comprising:
extending a piston rod through a first aperture of a first body portion of a piston and a second aperture of a second body portion of the piston, wherein the first and second body portions of the piston are physically separate;
coupling a piston rod nut to the piston rod;
disposing a piston rod cup within a first recess of the piston, wherein the piston rod cup comprises a body and an outer lip axially extending from the body, and the body and the outer lip define a second recess;
abutting a collar of the piston rod against the piston rod cup so that an entirety of the collar of the piston rod is disposed within the second recess; and
capturing the first and second body portions of the piston axially between the piston rod nut and the collar of the piston rod, wherein the collar of the piston rod radially extends relative to a longitudinal axis of the piston rod beyond an outermost diameter of the piston rod, and wherein capturing the piston between the piston rod nut and the collar of the piston rod comprises capturing a piston ring carrier axially between respective outer lips of the first body portion of the piston and the second body portion of the piston, the respective outer lips extend in an axial direction relative to a central axis of the piston, and axial end faces of the piston ring carrier axially abut respective axial end faces of the respective outer lips of the first and second body portions.
8. The method of claim 7 , comprising disposing the piston rod nut within a third recess of the piston.
9. The method of claim 7 , wherein coupling the piston rod nut to the piston rod comprises engaging a first threaded portion of the piston rod with a second threaded portion of the piston rod nut.
10. The method of claim 7 , wherein the first and second body portions are made of a composite material, wherein the composite material comprises a reinforcing material distributed in a matrix material.
11. A system, comprising:
a piston having a first body portion physically separate from a second body portion;
a piston ring carrier;
a piston clamping system, comprising:
a piston rod comprising a piston rod collar, wherein the piston collar radially extends relative to a longitudinal axis of the piston rod beyond an outermost diameter of the piston rod, wherein the piston collar is configured to be disposed within a first recess of a piston;
a piston rod cup configured to be disposed between the piston rod collar and the piston and within the first recess of the piston, wherein the piston rod cup comprises a body and an outer lip axially extending from the body, and the body and the outer lip define a second recess, and wherein the piston rod collar is configured to be disposed in its entirety within the second recess; and
a piston rod nut coupled to the piston rod, wherein the piston clamping system is configured to capture the piston axially between the piston rod nut and the piston rod collar, and wherein when the piston clamping system captures the piston between the piston rod nut and the piston rod collar of the piston rod the piston clamping system is configured to capture the piston ring carrier axially between respective outer lips of the first body portion of the piston and the second body portion of the piston, the respective outer lips extend in an axial direction relative to a central axis of the piston, and axial end faces of the piston ring carrier axially abut respective axial end faces of the respective outer lips of the first and second body portions.
12. The system of claim 11 , wherein the piston rod has a first threaded portion, the piston rod nut has a second threaded portion, and the first and second threaded portions are engaged with one another.
13. The system of claim 12 , wherein the first threaded portion comprises a surface coating, wherein the surface coating is different from the first composite material.
14. The system of claim 13 , wherein the surface coating is a metallic material, a ceramic material, or other composite material.
15. The system of claim 11 , wherein the piston rod is made of a first composite material, and wherein the first composite material comprises a first reinforcing material distributed in a first matrix material, and wherein the piston is made of a second composite material, wherein the second composite material comprises a second reinforcing material distributed in a second matrix material.