Cylinder head for a piston compressor
An unloader ring 20 has a plurality of unloader fingers 21 passing through intake channels 16 of the intake valve 5 arranged in the ring-shaped intake chamber 11 such that the unloader ring 20 is guided on the wall 24, 31 of the intake chamber 11 , where it is arranged displaceably by means of the circumferential surface 23 of the unloader ring 20 on the outside radially or by the circumferential surface 30 of the unloader ring 20 on the inside radially. A radial step 25 is provided on the circumferential surface 23 of the unloader ring on the outside radially or on the circumferential surface 30 of the unloader ring 20 on the inside radially, and a control chamber 26 is formed between the wall 24, 31 of the intake chamber 11 and the radial step 25 , this control chamber being connected to a control line 27 for supplying a control medium into the control chamber 26 . A lower stop ( 32 ) for the unloader ring ( 20 ) is provided in the intake chamber ( 11 ), this stop being designed so that the unloader finger overhang (f) of the unloader ring finger ( 21 ) is smaller than the intake stroke (h) of the intake valve ( 5 ).
1. A cylinder head for a cylinder of a piston compressor, the cylinder head comprising:
a ring-shaped pressure chamber,
a ring-shaped intake chamber radially inside or radially outside the ring-shaped pressure chamber relative to an axial line through the cylinder head, said ring-shaped intake chamber having a side wall with a fluid opening connected to a fluid passageway for delivering control fluid to the fluid opening, said intake chamber having a plurality of flow channels that extend through a bottom of the cylinder head to a bottom surface thereof,
an intake valve element positioned at the plurality of flow channels and movable by an intake stroke distance (h) relative to the bottom surface to control flow of intake air through the flow channels,
a unloader ring positioned in the ring-shaped intake chamber to move through the cylinder head along an axial line towards and away from the valve element, said unloader ring including a circumferential side wall defining a step which provides a variable volume control chamber with the side wall of the intake chamber, and said unloader ring including a plurality of unloader fingers which each extend along a corresponding flow channel, said unloader ring being movable towards and away from the valve element by control fluid flowing through the fluid passageway into the variable-volume control chamber so that the plurality of unloader fingers contact and move the intake valve element away from the bottom of the cylinder head an overhang distance (f) relative to the bottom surface, and
a lower stop in the intake chamber for contacting and limiting movement of the unloader ring towards the bottom surface such that the overhang distance (f) is less than the stroke distance (h).
2. The cylinder head according to claim 1 , including an upper stop in the intake chamber for contacting and limiting movement of the unloader ring away from the bottom surface.
3. The cylinder head according to claim 1 , including a spring element for lifting the unloader ring away from the intake valve.
4. The cylinder head according to claim 1 , including an insulation shell radially spaced from the unloader ring within the ring-shaped intake chamber and connected to said unloader ring by a plurality of spaced webs.
5. The cylinder head according to claim 1 , wherein said sidewall is a radially outer circumferential wall of said ring-shaped intake chamber.
6. The cylinder head according to claim 1 , wherein said side wall is a radially inner circumferential wall of said ring-shaped intake chamber.
7. A piston compressor which comprises a cylinder with a reciprocating piston therein and a cylinder head, said cylinder head comprising:
a ring-shaped pressure chamber,
a ring-shaped intake chamber radially inside or radially outside the ring-shaped pressure chamber relative to an axial line through the cylinder head, said ring-shaped intake chamber having a side wall with a fluid opening connected to a fluid passageway for delivering control fluid to the fluid opening, said intake chamber having a plurality of flow channels that extend through a bottom of the cylinder head to a bottom surface thereof,
an intake valve element positioned at the plurality of flow channels and movable by an intake stroke distance (h) relative to the bottom surface to control flow of intake air through the flow channels,
a unloader ring positioned in the ring-shaped intake chamber to move through the cylinder head along an axial line towards and away from the valve element, said unloader ring including a circumferential side wall defining a step which provides a variable volume control chamber with the side wall of the intake chamber, and said unloader ring including a plurality of unloader fingers which each extend along a corresponding flow channel, said unloader ring being movable towards and away from the valve element by control fluid flowing through the fluid passageway into the variable-volume control chamber so that the plurality of unloader fingers contact and move the intake valve element away from the bottom of the cylinder head an overhang distance (f) relative to the bottom surface, and
a lower stop in the intake chamber for contacting and limiting movement of the unloader ring towards the bottom surface such that the overhang distance (f) is less than the stroke distance (h).