Apparatus for disperser plate and method to refine paper

1. A disperser assembly comprising:

opposing arrays of fusion plate segments defining a planar gap between the opposing arrays of fusion plate segments,

wherein each fusion plate segment comprises a front surface having rows of alternating fusion bars and grooves,

wherein each fusion bar has a planar upper surface and each row of alternating fusion bars and grooves is separated by annular dams located at substantially fixed radial locations on the front surface of each opposing fusion plate segment,

wherein each groove is disposed substantially co-linear with a radial line extending from a center of rotor rotation to an outer periphery of the front surface,

wherein a number of alternating fusion bars and grooves increases as the rows of alternating fusion bars and grooves extends radially outward from an inner periphery of the front surface to the outer periphery,

wherein grooves in a row closer to the outer periphery have a width less than the width of grooves in a row closer to the inner periphery,

wherein the opposing arrays of fusion plate segments are arranged such that the annular dams on one fusion plate segment align with a row of fusion bars and grooves on an opposing fusion plate segment, and

wherein the grooves form a serpentine passage extending radially between the opposing arrays of fusion plate segments.

2. The disperser assembly of claim 1 , wherein the arrays of fusion plate segments are mounted on disperser discs.

3. The disperser assembly of claim 1 , wherein the arrays of fusion plate segments are mounted on disperser cones.

4. The disperser assembly of claim 1 , wherein the annular dams have substantially the same height as the planar upper surface of each fusion bar.

5. The disperser assembly of claim 1 , wherein at least one of the annular dams have a height lower than the planar upper surface of each fusion bar.

6. The disperser assembly as in claim 1 , wherein a width of one of the grooves is narrower between rows of fusion bars that are radially outward on the fusion plate segments than for one of the grooves between rows of fusion bars that are radially inward on the fusion plate segments.

7. The disperser assembly as in claim 1 , wherein the front surface of the fusion plate segments is divided into at least one of a feed zone, a processing zone, a flat surface between an inner periphery, and an outer periphery of the fusion plate segments.

8. The disperser assembly of claim 7 , wherein the processing zone of the front surface of the fusion plate segments is comprised of rows of bars extending between the feed zone on the fusion plate segments and the periphery of the fusion plate segments.

9. The disperser assembly of claim 8 , wherein the annular dams between rows of fusion bars and grooves on one fusion plate segment are substantially aligned with a nadir of the grooves of the rows of fusion bars and grooves on the opposing fusion plate segment.

10. The disperser assembly of claim 9 , wherein the fusion bars are separated from each other by grooves substantially as wide as a width of a single fusion bar.

11. The disperser assembly of claim 10 , wherein the grooves between the fusion bars in a radially outward row are narrower than the grooves between the fusion bars a radially inward row.

12. The disperser assembly of claim 7 , wherein the rows of fusion bars with planar upper surfaces in the processing zone extend at least one-half the radial distance from a feeding zone on the front surface of the fusion plate segments to an outer periphery of the fusion plate segments.

13. The disperser assembly of claim 1 , wherein a radius of an end of one of the grooves on the front surface of one of the fusion plate segments substantially aligns with the radius of a center of a groove on the opposing fusion plate segment.

14. The disperser assembly of claim 1 , wherein the planar gap is no greater than one millimeter.

15. The disperser assembly of claim 1 , wherein the grooves form a sinusoidal passage extending radially between the opposing arrays of fusion plate segments.

16. The disperser assembly of claim 1 , wherein the grooves form a modified box groove passage extending radially between the opposing arrays of fusion plate segments, the modified box groove passage having a first side and a second side.

17. The disperser assembly of claim 1 , wherein the grooves of one fusion plate segment are shallower than the grooves of the opposing fusion plate.

18. The disperser assembly of claim 1 , wherein grooves of one fusion plate segment are narrower than grooves of the opposing fusion plate.

19. The disperser assembly of claim 1 , wherein a shape of the grooves within the rows of fusion bars and grooves change among the rows of fusion bars and grooves.

20. A disperser assembly comprising:

opposing fusion plates, wherein each fusion plate comprises a front surface, the front surface having rows of alternating fusion bars and grooves,

wherein each fusion bar has a planar upper surface and each row of alternating fusion bars and grooves is separated by annular dams located at substantially fixed radial locations on the front surface of each opposing fusion plate,

wherein a number of alternating fusion bars and grooves increases as the rows of alternating fusion bars and grooves extends radially outward along from an inner periphery of the front surface to an outer periphery of the front surface,

wherein grooves in a row closer to the outer periphery have a width less than the width of grooves in a row closer to the inner periphery,

wherein the opposing fusion plates are arranged such that the annular dams on one fusion plate substantially align with a row of fusion bars and grooves on an opposing fusion plate, and

wherein the grooves define a serpentine passage extending radially between the opposing fusion plates.