Plunger for a plunger matrix mattress
View Patent ↗A plunger for a matrix mattress includes a pin guide having a flange and a guide body extending from the flange. A pin slidably received within the pin guide includes a flange located above the flange of the pin guide and a shaft extending from the flange through the guide body. The flange of the pin carries a deformable head. A tension spring has a first end fixed to the guide body and a second end located below the guide body positioned to receive a bottom end of the pin shaft. The spring is configured to resiliently stretch with downward motion of the pin with respect to the pin guide. A dampening device captured around the shaft of the pin between the flange of the pin and the flange of the pin guide resiliently deforms with downward motion of the pin with respect to the pin guide.
1. A plunger for a plunger matrix mattress assembly, comprising:
a pin guide comprising a flange and a guide body extending from the flange;
a pin slidably received within the pin guide comprising a flange located above the flange of the pin guide and a shaft extending from the flange through the guide body;
a deformable head carried by the flange of the pin;
a tension spring having a first end fixed to the guide body and a second end located below the guide body positioned to receive a bottom end of the pin shaft, wherein the spring is configured to resiliently stretch with downward motion of the pin with respect to the pin guide; and
a dampening device captured around the shaft of the pin between the flange of the pin and the flange of the pin guide, wherein the dampening device is configured to resiliently deform with downward motion of the pin with respect to the pin guide.
2. The plunger of claim 1 , further comprising a clip configured to be manually operated to removably secure the plunger within an aperture through a plunger support platform.
3. The plunger of claim 1 , wherein the deformable head comprises a pocket on an underside of the head configured to removably attach the head to the flange of the plunger.
4. The mattress assembly of claim 1 , wherein the deformable head defines a hexagonal shape.
5. The mattress assembly of claim 1 , wherein the deformable head defines a square, diamond or oval shape.
6. The mattress assembly of claim 1 , wherein the deformable head defines a tessellate shape.
7. The mattress assembly of claim 1 , wherein the head further comprises upper surface protrusions defining a pattern of ridges, dimples or ridges and dimples.
8. The mattress assembly of claim 1 , wherein the dampening device comprises a unitary foam collar.
9. The mattress assembly of claim 1 , wherein the dampening device comprises a segmented foam collar wherein each segment exhibits a different firmness characteristic.
10. The mattress assembly of claim 1 , wherein the dampening device comprises a segmented foam collar exhibiting a progressive firmness.
11. The mattress assembly of claim 1 , wherein the dampening device comprises a coil spring.
12. The mattress assembly of claim 11 , wherein the dampening device comprises a fabric cover over the coil spring.
13. The mattress assembly of claim 1 , wherein the shaft of the pin comprises a cross-section shape and the pin guide comprises upper and lower window bearings removably secured to the guide body having openings corresponding to the cross-section shape of the shaft of the pin.
14. The mattress assembly of claim 1 , wherein the shaft of the pin comprises a plurality of fins and the pin guide comprises upper and lower elongate bearings removably secured to the guide body having channels configured to engage with the fins.
15. The mattress assembly of claim 1 , wherein the shaft of the pin comprises a plurality of fins and the pin guide comprises corresponding channels integral with an internal surface of the guide body configured to engage with the fins.
16. A plunger for a plunger matrix mattress assembly, comprising:
a pin guide comprising a flange and a guide body extending from the flange;
a pin slidably received within the pin guide comprising a flange located above the flange of the pin guide and a shaft extending from the flange through the guide body;
a clip configured to be manually operated to removably secure the plunger within an aperture through a plunger support platform;
a deformable head carried by the flange of the pin configured for removal and replacement by alternate heads; and
a tension spring having a first end fixed to the guide body and a second end located below the guide body positioned to receive a bottom end of the pin shaft, wherein the spring is configured to resiliently stretch with downward motion of the pin with respect to the pin guide.
17. A plunger for a plunger matrix mattress assembly, comprising:
a pin guide comprising a flange and a guide body;
a clip configured to be manually operated to removably secure the plunger within an aperture through a plunger support platform;
a pin slidably received within the pin guide comprising a flange located above the flange of the pin guide and a shaft extending from the flange through the guide body;
a deformable head carried by the flange of the pin;
a tension spring having a first end fixed to the guide body and a second end located below the guide body positioned to receive a bottom end of the pin shaft, wherein the spring is configured to resiliently stretch with downward motion of the pin with respect to the pin guide; and
a dampening device captured around the shaft of the pin between the flange of the pin and the flange of the pin guide, wherein the dampening device is configured to resiliently deform with downward motion of the pin with respect to the pin guide.
18. The plunger of claim 17 , wherein the head carried by the flange of the pin is configured for removal and replacement by alternate heads.
19. The plunger of claim 17 , wherein the dampening device is configured for removal and replacement by alternate dampening devices.
20. The mattress assembly of claim 17 , wherein the dampening device comprises a segmented foam collar exhibiting a progressive firmness characteristic.