IP Library Granted Patent US 9,221,014
Granted Patent B2
US 9,221,014 · App. 14/085,308 · Granted Dec 29, 2015

Fluid injection control system

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Quick Facts
Patent No.
US 9,221,014
App. No.
14/085,308
Granted
Dec 29, 2015
Kind
B2
Abstract

An exhaust aftertreatment system may include a tank, an injector, a supply conduit, a pump, a pressure sensor, and a control module. The tank may contain a volume of a fluid. The injector may be configured to inject the fluid into a stream of exhaust gas discharged from the combustion engine. The supply conduit may fluidly connect the tank and the injector. The pump may pump the fluid from the tank to the injector. The control module may be in communication with the pressure sensor and the pump and may control the pump based on first and second measurements from the pressure sensor. The first measurement may be indicative of a first pressure within the supply conduit when the pump is operating. The second measurement from the pressure sensor may be indicative of a second pressure within the supply conduit when the pump is not operating.

Claims (32)

1. An aftertreatment system for treating exhaust gas discharged from a combustion engine, the aftertreatment system comprising:

a tank containing a volume of a fluid;

an injector configured to inject the fluid into a stream of exhaust gas discharged from the combustion engine;

a supply conduit fluidly connecting the tank and the injector;

a pump pumping the fluid from the tank to the injector;

a pressure sensor engaging the supply conduit; and

a control module in communication with the pressure sensor and the pump and controlling the pump based on first and second measurements from the pressure sensor, the first measurement indicative of a first pressure within the supply conduit when the pump is operating, the second measurement from the pressure sensor indicative of a pressure head within the supply conduit when the pump is not operating, the controller determining a correction value based on the second measurement and applying the correction value to future pressure sensor measurements when the pump is operating to account for the pressure head.

2. The aftertreatment system of claim 1 , wherein the control module controls operation of the pump based on a sum of the first and second measurements.

3. The aftertreatment system of claim 1 , wherein the second measurement is taken when the supply conduit is filled with the fluid.

4. The aftertreatment system of claim 1 , further comprising a return conduit fluidly coupling the injector and the tank, wherein the second measurement is taken with the return conduit empty of the fluid.

5. The aftertreatment system of claim 1 , further comprising a return conduit fluidly coupling the injector and the tank, wherein the second measurement is taken with the return conduit filled with the fluid.

6. The aftertreatment system of claim 1 , wherein the fluid includes urea.

7. The aftertreatment system of claim 1 , wherein the fluid includes a hydrocarbon fluid.

8. An aftertreatment system for treating exhaust gas discharged from a combustion engine, the aftertreatment system comprising a tank containing a volume of a fluid; an injector configured to inject the fluid into a stream of exhaust gas discharged from the combustion engine; a pump pumping the fluid from the tank to the injector; and a control module in communication with the pump and operable to determine a correction value to account for a pressure head corresponding to a vertical height of the injector, the control module applying the correction value to control the pump.

9. The aftertreatment system of claim 8 , further comprising a pressure sensor in communication with the control module and engaging a supply conduit fluidly connecting the tank and the injector, wherein the control module controls the pump based on data received from the pressure sensor.

10. The aftertreatment system of claim 9 , wherein the vertical height is a vertical distance between the pressure sensor and the injector.

11. The aftertreatment system of claim 9 , wherein the data received from the pressure sensor includes a first measurement indicative of a first pressure within the supply conduit when the pump is operating and a second measurement indicative of a second pressure within the supply conduit when the pump is not operating.

12. The aftertreatment system of claim 11 , further comprising a return conduit fluidly coupling the injector and the tank, wherein the second measurement is taken with the return conduit empty of the fluid.

13. The aftertreatment system of claim 11 , further comprising a return conduit fluidly coupling the injector and the tank, wherein the second measurement is taken with the return conduit filled with the fluid.

14. The aftertreatment system of claim 8 , wherein the fluid includes urea.

15. The aftertreatment system of claim 8 , wherein the fluid includes a hydrocarbon fluid.

16. A method of controlling a pump of a fluid injection system for an exhaust aftertreatment system comprising:

operating the pump to achieve a stable target pressure in a supply conduit connecting the pump and an injector of the fluid injection system;

shutting off the pump after the stable target pressure is achieved;

allowing a fluid pressure within the supply conduit to stabilize after shutting off the pump;

acquiring a first fluid pressure measurement within the supply conduit after the fluid pressure is allowed to stabilize to account for a pressure head that exists due to a vertical distance between the injector and a location at which the first fluid pressure measurement is made;

operating the pump after acquiring the first fluid pressure;

and

controlling operation of the pump based on the first and second fluid pressure measurement to account for the pressure head existing in the supply conduit when the pump is off.

17. The method of claim 16 , further including acquiring a second fluid pressure measurement within the supply conduit during the operation of the pump after acquiring the first fluid pressure, wherein controlling operation of the pump based on the first and second fluid pressure measurements includes adding the first fluid pressure measurement to the second fluid pressure measurement.

18. The method of claim 16 , wherein the fluid injection system includes a return conduit fluidly coupling the injector with a tank, wherein the first fluid pressure measurement is acquired with the return conduit empty of injection fluid.

19. The method of claim 16 , wherein the fluid injection system includes a return conduit fluidly coupling the injector with a tank, wherein the first fluid pressure measurement is acquired with the return conduit filled with injection fluid.

Assignments (13)
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
CONFIRMATION OF TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 34674/0291) Recorded Feb 26, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 055429/0503 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2018
From: JPMORGAN CHASE BANK, N.A.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 048099/0716 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jun 14, 2017
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 042809/0515 →
SECURITY INTEREST Recorded Dec 18, 2014
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034674/0291 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2013
From: BUTZKE, GARY
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 031641/0629 →