Method and system for processing meat products in a modified atmosphere
View Patent ↗A method and system for wrapping meat in containers is provided. The method and system provide a modified atmosphere, other than that which exists as standard air, to a container such that a final sealed product contains an internal volume or atmosphere of modified gas. In-line processing features dispense the desired modified gas such that minimal interruption is provided in an automated or partially automated packing operation.
1. A method of sealing containers, the method comprising the steps of:
providing a plurality of unwrapped containers;
conveying the containers along a predetermined horizontal transport path;
directing the containers toward a substantially vertical plate, the substantially vertical plate comprising a delimiting member for stopping the movement of one of the plurality of unwrapped containers along the transport path;
directing at least one gas from the substantially vertical plate to an area immediately surrounding the container, said plurality of apertures being angled so as to direct gas generally downward towards the containers;
directing a container at least one of vertically upward and downward;
wrapping the container in a substantially air-tight fashion;
conveying the wrapped container along a second predetermined horizontal path;
wherein said substantially vertical plate has a forward portion and a rearward portion, said forward portion having a plurality of apertures for releasing and directing gas proximal to the containers, said plurality of apertures provided in the forward portion being arranged both horizontally and vertically and having at least two rows and columns of apertures, said forward portion and said rearward portion having an internal volume provided therebetween and wherein said rearward portion is in fluid communication with at least one conduit for conveying at least one gas to the substantially vertical plate and into the internal volume.
2. The method of claim 1 , further comprising conveying the containers to a subsequent operation, the subsequent operation comprising at least one of inspection, labeling, sorting, refrigerating, and shipping.
3. The method of claim 1 , wherein wrapping the container is performed at a location proximal the at least one gas directed from the substantially vertical plate such that an internal volume of the wrapped container comprises the at least one gas.
4. The method of claim 1 , wherein the at least one gas comprises less oxygen per unit volume than standard air.
5. The method of claim 1 , wherein the at least one gas is forced directly onto the contents of the container.
6. A method of sealing containers, the method comprising the steps of:
providing a plurality of unwrapped containers;
conveying the containers along a predetermined horizontal transport path;
directing the containers toward a packaging machine comprising:
at least one conveyor configured for conveying containers to be sealed;
a substantially vertical planar member having a plurality of apertures through which at least one gas is dispensed, said plurality of apertures being angled so as to direct gas generally downward towards the containers, said substantially vertical planar member adapted for preventing conveyance of containers beyond a predetermined horizontal position, wherein said substantially vertical plate has a forward portion and a rearward portion, said forward portion having a plurality of apertures for releasing and directing gas proximal to the containers, said plurality of apertures provided in the forward portion being arranged both horizontally and vertically and having at least two rows and columns of apertures, said forward portion and said rearward portion having an internal volume provided therebetween and wherein said rearward portion is in fluid communication with at least one conduit for conveying at least one gas to the substantially vertical plate and into the internal volume a translator for translating containers to be closed in a substantially vertical direction;
a closing device provided proximal to and aligned with a transport path of the containers;
directing the containers toward the substantially vertical member, the substantially vertical member comprising a delimiting member for stopping the movement of one of the plurality of unwrapped containers along the transport path;
receiving the at least one gas from a source, the at least one gas comprising a gas mixture comprising not more than approximately 5% oxygen by unit volume;
directing at least one gas from the substantially vertical member to an area immediately surrounding the containers;
using the closing device, applying a plastic over-wrap to said containers in a substantially air-tight fashion; and
conveying the wrapped container along a second predetermined horizontal path.
7. A method of sealing containers, the method comprising the steps of:
providing a plurality of unwrapped containers;
conveying the containers along a predetermined horizontal transport path;
directing the containers toward a substantially vertical plate, the substantially vertical plate comprising a delimiting member for stopping the movement of one of the plurality of unwrapped containers along the transport path;
directing at least one gas from the substantially vertical plate to an area immediately surrounding the container, said plurality of apertures being angled so as to direct gas generally downward towards the containers;
directing a container at least one of vertically upward and downward;
wrapping the container in a substantially air-tight fashion;
conveying the wrapped container along a second predetermined horizontal path; and
wherein said substantially vertical plate stops the movement of the plurality of unwrapped containers prior to the step of wrapping the container, said substantially vertical plate having a forward portion and a rearward portion, said forward portion having a plurality of apertures for releasing and directing gas proximal to the containers when said containers are in a stopped position adjacent the substantially vertical plate, said plurality of apertures provided in the forward portion being arranged both horizontally and vertically and having at least two rows and columns of apertures, said forward portion and said rearward portion having an internal volume provided there between, said internal volume being rectilinear in shape, and wherein said rearward portion is in fluid communication with at least one conduit for conveying at least one gas to the substantially vertical plate and into the internal volume.
8. The method of sealing containers of claim 7 , wherein said conduit comprises a selectively connectable hose.
9. The method of sealing containers of claim 7 , wherein said plurality of angled apertures creates a localized environment of desired modified atmosphere around the containers, further comprising sealing a film to the containers to create a localized environment of a modified atmosphere in the container when sealed.
10. The method of sealing containers of claim 7 , wherein said apertures extend the height of the vertical plate.
11. The method of sealing containers of claim 7 , wherein said substantially vertical plate interrupts a horizontal translation of a container and allows the container to be directed in a substantially vertical direction, while altering an atmosphere immediately surrounding the containers.
12. The method of sealing containers of claim 7 , wherein containers physically are in contact with said substantially vertical plate when the step of directing at least one gas is performed.