IP Library › Granted Patent US 9,051,795
Granted Patent B2
US 9,051,795 · App. 14/089,385 · Granted Jun 9, 2015

Downhole drill bit

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Quick Facts
Patent No.
US 9,051,795
App. No.
14/089,385
Granted
Jun 9, 2015
Kind
B2
Abstract

A downhole cutting tool may include a tool body; a plurality of blades extending from the tool body; a first blade comprising at least one pointed cutting element thereon, the at least one pointed cutting element comprising a first polycrystalline diamond material on a first carbide substrate, the first polycrystalline diamond material extending away from the first carbide substrate to terminate in a substantially pointed geometry opposite the first carbide substrate; a second blade comprising at least one shear cutting element, the at least one shear cutting element comprising a second polycrystalline diamond material on a second carbide substrate, the second polycrystalline diamond material forming a planar cutting surface opposite the substrate; wherein, when the first blade and the second blade are superimposed on each other, a central axis of the at least one pointed cutting element is offset from a central axis of the at least one shear cutting element.

Claims (49)

1. A downhole cutting tool, comprising:

a tool body;

a plurality of blades extending from the tool body;

a first blade comprising at least one pointed cutting element disposed along a leading edge of the first blade, the at least one pointed cutting element comprising a first polycrystalline diamond material on a first carbide substrate, the first polycrystalline diamond material extending away from the first carbide substrate to terminate in a substantially pointed geometry opposite the first carbide substrate; and

a second blade comprising at least one shear cutting element disposed along a leading edge of the second blade, the at least one shear cutting element comprising a second polycrystalline diamond material on a second carbide substrate, the second polycrystalline diamond material forming a planar cutting surface opposite the substrate;

wherein, when the first blade and the second blade are superimposed on each other, a central axis of the at least one pointed cutting element is offset from a central axis of the at least one shear cutting element.

2. The downhole cutting tool of claim 1 , wherein the first polycrystalline diamond material has a thickness measured from an outer surface of the pointed cutting element to an interface with first carbide substrate, the thickness being greatest at an apex of the pointed cutting element.

3. The downhole cutting element of claim 1 , wherein the first blade is positioned adjacent to the second blade.

4. The downhole cutting element of claim 1 , wherein the central axis of the at least one pointed cutting element is radially offset from a central axis of the at least one shear cutting element.

5. The downhole cutting element of claim 1 , wherein the central axis of the at least one pointed cutting element is angled relative to the central axis of the at least one shear cutting element.

6. The downhole cutting tool of claim 1 , wherein the substantially pointed geometry comprises a side wall that tangentially joins an apex having a radius of curvature.

7. The downhole cutting tool of claim 1 , wherein the pointed cutting element and the shear cutting element comprise different rake angles.

8. The downhole cutting tool of claim 1 , wherein the downhole cutting tool is a fixed cutter drill bit having the plurality of blades extending from a bit body.

9. A downhole cutting tool, comprising:

a tool body;

a plurality of blades extending from the tool body; and

a plurality of cutting elements on the plurality of blades, the plurality of cutting elements including at least one pointed cutting element and at least one shear cutting element,

the at least one pointed cutting element comprising a first polycrystalline diamond material on a first carbide substrate, the first polycrystalline diamond material extending away from the first carbide substrate to terminate in a substantially pointed geometry opposite the first carbide substrate; and

the at least one shear cutting element comprising a second polycrystalline diamond material on a second carbide substrate, the second polycrystalline diamond material forming a planar cutting surface opposite the substrate;

wherein, when the plurality of blades are superimposed on each other, a central axis of at least one pointed cutting element is radially between a central axis of least two shear cutting elements.

10. The downhole cutting tool of claim 9 , wherein the first polycrystalline diamond material has a thickness measured from an outer surface of the pointed cutting element to an interface with first carbide substrate, the thickness being greatest at an apex of the pointed cutting element.

11. The downhole cutting element of claim 9 , wherein the central axis of the at least one pointed cutting element is angled relative to the central axis of the at least one shear cutting element.

12. The downhole cutting tool of claim 9 , wherein the substantially pointed geometry comprises a side wall that tangentially joins an apex having a radius of curvature.

13. The downhole cutting tool of claim 9 , wherein the pointed cutting element and the shear cutting element comprise different rake angles.

14. The downhole cutting tool of claim 9 , wherein the downhole cutting tool is a fixed cutter drill bit having the plurality of blades extending from a bit body.

15. A downhole cutting tool, comprising:

a tool body;

a plurality of blades extending from the tool body; and

a plurality of cutting elements on the plurality of blades, the plurality of cutting elements including at least one pointed cutting element and at least one shear cutting element,

the at least one pointed cutting element comprising a first polycrystalline diamond material on a first carbide substrate, the first polycrystalline diamond material extending away from the first carbide substrate to terminate in a substantially pointed geometry opposite the first carbide substrate; and

the at least one shear cutting element comprising a second polycrystalline diamond material on a second carbide substrate, the second polycrystalline diamond material forming a planar cutting surface opposite the substrate;

wherein, when the plurality of blades are superimposed on each other, a central axis of at least one shear cutting element is radially between a central axis of least two pointed cutting elements.

16. The downhole cutting tool of claim 15 , wherein the first polycrystalline diamond material has a thickness measured from an outer surface of the pointed cutting element to an interface with first carbide substrate, the thickness being greatest at an apex of the pointed cutting element.

17. The downhole cutting element of claim 15 , wherein the central axis of the at least one pointed cutting element is angled relative to the central axis of the at least one shear cutting element.

18. The downhole cutting tool of claim 15 , wherein the substantially pointed geometry comprises a side wall that tangentially joins an apex having a radius of curvature.

19. The downhole cutting tool of claim 15 , wherein the pointed cutting element and the shear cutting element comprise different rake angles.

20. The downhole cutting tool of claim 15 , wherein the downhole cutting tool is a fixed cutter drill bit having the plurality of blades extending from a bit body.

21. A downhole cutting tool, comprising:

a tool body;

a plurality of blades extending from the tool body;

a first blade comprising at least one pointed cutting element disposed along a leading edge of the first blade, the at least one pointed cutting element comprising a first polycrystalline diamond material on a first carbide substrate, the first polycrystalline diamond material extending away from the first carbide substrate to terminate in a substantially pointed geometry opposite the first carbide substrate; and

a second blade comprising at least one shear cutting element disposed along a leading edge of the second blade, the at least one shear cutting element comprising a second polycrystalline diamond material on a second carbide substrate, the second polycrystalline diamond material forming a planar cutting surface opposite the substrate;

wherein a central axis of a first pointed cutting element is oriented at a different angle from a central axis of a second pointed cutting element.

22. The downhole cutting tool, of claim 21 , wherein the first pointed cutting element and the second pointed cutting element are on the same blade.

23. The downhole cutting tool of claim 21 , wherein the central axis of the first pointed cutting element is tangent to its intended cutting path, and the central axis of the second pointed cutting element is angled relative to its intended cutting path.

24. The downhole cutting tool of claim 21 , wherein the first polycrystalline diamond material has a thickness measured from an outer surface of the pointed cutting element to an interface with first carbide substrate, the thickness being greatest at an apex of the pointed cutting element.

25. The downhole cutting tool of claim 21 , wherein the substantially pointed geometry comprises a side wall that tangentially joins an apex having a radius of curvature.

26. The downhole cutting tool of claim 21 , wherein the pointed cutting element and the shear cutting element comprise different rake angles.

27. The downhole cutting tool of claim 21 , wherein the downhole cutting tool is a fixed cutter drill bit having the plurality of blades extending from a bit body.