IP Library Granted Patent US 9,095,827
Granted Patent B2
US 9,095,827 · App. 14/089,822 · Granted Aug 4, 2015

Exhaust gas flow mixer

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Quick Facts
Patent No.
US 9,095,827
App. No.
14/089,822
Granted
Aug 4, 2015
Kind
B2
Abstract

A mixer for mixing an exhaust flow with a fluid injected into an exhaust pipe includes a tubular housing having a reduced size center portion positioned between first and second ends. The housing includes circumferentially spaced apart apertures extending through the center portion. A first mixing element includes a first peripheral portion positioned within one of the apertures and a second peripheral portion positioned within another one of the apertures. A second mixing element includes third and fourth peripheral portions positioned within other apertures of the housing.

Claims (30)

1. A mixer for mixing an exhaust flow with a fluid injected into an exhaust pipe, the mixer comprising:

a tubular housing including a first end, a second end and a center portion positioned between the ends, the center portion having a reduced size in relation to at least one of the first and second ends, the tubular housing including circumferentially spaced apart apertures extending through the center portion between the first and second ends;

a first mixing element including a body having a first peripheral portion and a second peripheral portion opposite the first peripheral portion, the first peripheral portion being positioned within one of the apertures, the second peripheral portion being positioned within another one of the apertures, the peripheral portions being fixed to the housing; and

a second mixing element including a body having third and fourth peripheral portions, the third and fourth peripheral portions being positioned within others of the apertures and fixed to the housing, the second mixing element being spaced apart from the first mixing element.

2. The mixer of claim 1 , wherein the center portion includes a tab positioned adjacent to one of the apertures, the tab being coupled to the first mixing element such that the tab moves to account for a change in size of the first mixing element as temperature changes.

3. The mixer of claim 2 , wherein the apertures include an axially extending portion and spaced apart circumferentially extending portions, the first mixing element extending through one of the axially extending portions.

4. The mixer of claim 3 , wherein the first mixing element protrudes radially outwardly beyond an outer surface of the center portion.

5. The mixer of claim 4 , wherein one of the apertures is asymmetrical and the housing includes a face at the edge of the one aperture limiting a distance of axial insertion of the first mixing element within the housing.

6. The mixer of claim 2 , wherein the tubular housing and the tab are monolithically constructed as one piece.

7. The mixer of claim 1 , wherein the center portion is shaped as a circular cylinder.

8. The mixer of claim 1 , wherein the center portion is shaped as a non-circular cylinder.

9. The mixer of claim 1 , wherein the housing includes a leading collar portion and a trailing collar portion positioned on opposite sides of the center portion, the leading and trailing collar portions including outer cylindrical surfaces having a first size, the center portion including an outer cylindrical surface having a second size less than the first size.

10. The mixer of claim 1 , wherein the first mixing element extends parallel to the second mixing element.

11. The mixer of claim 1 , wherein the first mixing element includes a mixing fin extending at an angle to the body to change a direction of the exhaust flow.

12. The mixer of claim 11 , wherein the first mixing element includes a deflection element positioned upstream of the mixing fin at a location to be impacted by the injected fluid.

13. The mixer of claim 12 , wherein the deflection element includes a substantially planar portion extending substantially parallel to a direction of the exhaust flow and a correction fin extending at an angle to the exhaust flow direction.

14. The mixer of claim 13 , wherein the deflection element extends at an angle of substantially 30 degrees to a direction of exhaust flow upstream of the mixer.

15. The mixer of claim 14 , wherein the mixing fin extends at an angle ranging substantially from 40 degrees to 45 degrees relative to a direction of exhaust flow upstream of the mixer.

16. A mixer for mixing an exhaust flow with a fluid injected into an exhaust pipe, the mixer comprising:

a tubular housing including a leading collar portion positioned at an open upstream end of the housing, an opposite open end of the housing, and a center portion therebetween, the center portion having a reduced outer size and a reduced inner size as compared to the leading collar portion, the center portion including spaced apart apertures; and

a mixing element positioned within the housing and extending into two of the apertures, the mixing element being fixed to the center portion of the housing at locations adjacent each of the two apertures.

17. The mixer of claim 16 , wherein the housing includes a first flared portion interconnecting the leading collar portion and the center portion.

18. The mixer of claim 16 , wherein the apertures each include an axially extending portion and spaced apart circumferentially extending portions, the mixing element extending through one of the axially extending portions.

19. The mixer of claim 18 , wherein the tubular housing includes a trailing collar portion positioned at the opposite open end, the trailing collar portion including an increased inner size and an increased outer size as compared to the center portion.

20. The mixer of claim 19 , wherein the housing also includes a second flared portion interconnecting the trailing collar portion and the center portion.

21. The mixer of claim 20 , wherein the axially extending portion of the apertures includes a first end terminating within the center portion and a second end terminating within the second flared portion or the trailing collar portion.

22. The mixer of claim 18 , wherein the first end of the axially extending portion terminates at a stop face limiting an amount of axial insertion of the mixing element within the housing.

23. The mixer of claim 18 , wherein the circumferentially extending portions of one of the apertures are positioned on either side of a tab that is fixed to the mixing element.

24. The mixer of claim 23 , wherein the mixing element is free to move relative to the housing except at the tab and another tab.

25. The mixer of claim 16 , wherein an inner surface of the housing is cylindrically shaped and includes the reduced inner size.

Assignments (14)
CHANGE OF NAME Recorded Aug 20, 2025
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: TENNECO AUTOMOTIVE OPERATING COMPANY LLC
Reel/Frame 072553/0215 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
CONFIRMATION OF TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (R/F 34674/0291) Recorded Feb 26, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 055429/0503 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2018
From: JPMORGAN CHASE BANK, N.A.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 048099/0716 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jun 14, 2017
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 042809/0515 →
SECURITY INTEREST Recorded Dec 18, 2014
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034674/0291 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2013
From: SAMPATH, MANOJ K.; CHAKRAVARTHI, RANGAN; DOUGHERTY, JAMES
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 031675/0200 →