Self-jacking scaffold for large cylindrical tanks
View Patent ↗An apparatus and method for raising a self-jacking scaffold system including extending a jacking screw and jacking screw bracket axially upward, connecting a jacking screw bracket to an overhead tank bracket for a plurality of scaffold sections coupled to a jacking assembly, detaching a plurality of scaffold mounting brackets from a plurality of tank mounting brackets, raising the continuously coupled plurality of scaffold sections, and reattaching the plurality of scaffold mounting brackets to a plurality of tank mounting brackets. Noting the plurality of scaffold sections is continuously coupled proximate a circumference of a shell tank, the continuously coupled scaffold sections and tank mounting brackets provide stiffness to the tank shell to enable it to resist external loads and can be quickly moved and restored as required during tank construction.
1. A scaffold system for erecting a tank shell comprising:
a plurality of scaffold sections connected to the tank shell and comprising:
a first top frame element disposed proximate a circumference of a tank shell;
a second top frame element disposed a radial distance from the first top frame element;
a lower frame element disposed below the first top frame element; and
a space frame truss, wherein the space frame truss connects the first top, second top, and lower frame elements;
a plurality of self-jacking assemblies comprising:
a jacking assembly frame;
a jacking screw bracket attached to the jacking assembly frame; and
a jacking screw, wherein a portion of the jacking screw is located in the jacking screw bracket,
wherein each jacking assembly is coupled to at least one scaffold section;
wherein the plurality of scaffold sections and the plurality of jacking assemblies are connected, thereby acting as a top stiffener to stiffen the tank shell; and
at least one push-pull bar assembly coupled to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies,
wherein the at least one push-pull bar assembly comprises a pair of push-pull bars wherein a first end of a first push-pull bar and a first end of a second push-pull bar are coupled to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies and wherein a second end of the first push-pull bar and a second end of the second push-pull bar extend away from the at least one scaffold section or the at least one self-jacking assembly toward the tank shell.
2. The system of claim 1 , wherein the scaffold sections not coupled to the self-jacking assembly are adjacent to at least one scaffold section coupled to the self-jacking assembly.
3. The system of claim 1 , further comprising a plurality of rollers extending from the self-jacking assembly.
4. The system of claim 1 , wherein a length of the at least one push-pull bar is adjustable.
5. The system of claim 1 , further comprising a bracket to attach the at least one push-pull bar assembly to at least one of the plurality of scaffold sections.
6. The system of claim 1 , wherein the plurality of scaffold sections are disposed along an interior circumference of the tank shell.
7. The system of claim 1 , wherein a diameter of the first top frame element is smaller than a diameter of the second top frame element.
8. The system of claim 1 , further comprising a scaffold platform disposed on the first top frame element extending to the second top frame element.
9. The system of claim 1 , further comprising at least one motor coupled to the plurality of jacking assemblies.
10. The system of claim 9 , further comprising a control module in communication with the at least one motor.
11. The system of claim 1 , wherein the jacking screw bracket comprises:
a jacking screw mount;
at least one bolt flange; and
a push bar.
12. A scaffold system for erecting a tank shell comprising:
a plurality of scaffold sections connected to the tank shell and comprising:
a top plate element disposed proximate and approximately perpendicular to a circumference of a tank shell;
a lower frame element disposed below the top plate element; and
a truss system, wherein the truss system connects the top plate element to the lower frame element in three dimensions;
a plurality of self-jacking assemblies comprising:
a jacking assembly frame;
a jacking screw bracket, attached to the jacking assembly frame; and
a jacking screw, wherein a portion of the jacking screw is located in the jacking screw bracket, and
wherein each jacking assembly is coupled to at least one scaffold section;
wherein the plurality of scaffold sections and the plurality of jacking assemblies are connected, thereby acting as a top stiffener to stiffen the tank shell; and
at least one push-pull bar assembly coupled to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies,
wherein at least one push-pull bar assembly comprises a pair of push-pull bars wherein a first end of a first push-pull bar and a first end of a second push-pull bar are coupled to at least one of the plurality of scaffold sections or at least one of the self-jacking assemblies and wherein a second end of the first push-pull bar and a second end of the second push-pull bar extend away from the at least one scaffold section or at least one self-jacking assembly.
13. The scaffold system of claim 12 , wherein the top plate element is a load bearing member.