IP Library Granted Patent US 9,445,640
Granted Patent B2
US 9,445,640 · App. 14/091,367 · Granted Sep 20, 2016

Article of footwear incorporating a knitted component with a tongue

Inventors: Bhupesh Dua (Portland, OR); Daniel A. Podhajny (Beaverton, OR); Benjamin A. Shaffer (Saratoga, CA); Daren P. Tatler (Hillsboro, OR); Bruce Huffa (Encino, CA)
Assignee: NIKE, Inc.
A43B1/04A43B23/0245A43B23/0265D04B1/126D04B1/22D04B1/24D04B7/24D04B15/56D04B19/00D10B2403/023D10B2403/0241D10B2403/02411D10B2403/032D10B2501/043
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Quick Facts
Patent No.
US 9,445,640
App. No.
14/091,367
Granted
Sep 20, 2016
Kind
B2
Abstract

Articles of footwear may have an upper that includes a knit element and a tongue. The knit element defines a portion of an exterior surface and an opposite interior surface of the upper, with the interior surface defining a void for receiving a foot. The tongue is formed of unitary knit construction with the knit element and extends through a throat area of the upper.

Claims (42)

1. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void for receiving a foot; and

a tongue formed of unitary knit construction with the knit element such that the tongue and the knit element comprise a one piece element, and wherein the tongue extends through a throat area of the upper;

the tongue comprising:

peripheral areas disposed along each of a lateral edge and a medial edge of the tongue, the lateral edge and the medial edge of the tongue being unsecured to the knit element along a medial side and a lateral side of the throat area of the upper; and

at least two areas having knit apertures disposed adjacent to the peripheral areas and spaced apart from the lateral edge and medial edge of the tongue; and

wherein the tongue is secured to the knit element in a forward portion of the throat area such that the tongue is joined along at least one common course with the knit element to form the one-piece element.

2. The article of footwear recited in claim 1 , wherein the peripheral areas have an untextured configuration.

3. The article of footwear recited in claim 2 , wherein the untextured configuration includes at least one of: (1) a tubular knit structure, and (2) a tubular and interlock knit structure.

4. The article of footwear recited in claim 1 , wherein the peripheral areas of the tongue include at least one stretch yarn.

5. The article of footwear recited in claim 1 , wherein the at least two areas having knit apertures include at least one of: (1) a 1×1 mesh knit zone, (2) a 2×2 mesh knit zone, and (3) a 3×2 mesh knit zone.

6. The article of footwear recited in claim 1 , wherein the tongue further comprises a central area having a padded configuration, the central area including:

a first knitted layer and a second knitted layer, the first knitted layer and the second knitted layer overlapping and at least partially co-extensive so as to form a tubular structure; and

a plurality of floating yarns disposed between the first knitted layer and the second knitted layer within the tubular structure, the plurality of floating yarns being configured to provide the padded configuration to the central area.

7. The article of footwear recited in claim 6 , wherein the at least two areas having knit apertures include a first knit aperture area and a second knit aperture area; and

wherein the central area is disposed between and separates the first knit aperture area and the second knit aperture area.

8. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void for receiving a foot; and

a tongue formed of unitary knit construction with the knit element such that the tongue and the knit element comprise a one piece element, and wherein the tongue extends through a throat area of the upper;

wherein a central area of the tongue includes a first knitted layer, a second knitted layer, and a plurality of free yarn sections, the first knitted layer and the second knitted layer being overlapping and at least partially coextensive through the central area so as to form a tubular structure, and the plurality of free yarn sections being located between the first knitted layer and the second knitted layer within the tubular structure; and

wherein the tongue is secured to the knit element in a forward portion of the throat area such that the tongue is joined along at least one common course with the knit element to form the one-piece element.

9. The article of footwear recited in claim 8 , wherein the plurality of free yarn sections are parallel to surfaces of the first knitted layer and the second knitted layer within an interior of the tubular structure.

10. The article of footwear recited in claim 8 , wherein edges of the first knitted layer are secured to edges of the second knitted layer along opposite sides of the central area to define the tubular structure.

11. The article of footwear recited in claim 10 , wherein the first knitted layer and the second knitted layer are unsecured to each other through the central area of the tongue to form an interior volume within the tubular structure.

12. The article of footwear recited in claim 11 , wherein the plurality of free yarn sections are configured to fill the interior volume within the tubular structure.

13. The article of footwear recited in claim 8 , wherein at least one of the first knitted layer and the second knitted layer includes a stretch yarn.

14. The article of footwear recited in claim 8 , wherein the tongue further comprises peripheral areas disposed along each of a lateral edge and a medial edge of the tongue, the lateral edge and the medial edge of the tongue being unsecured to the knit element along a medial side and a lateral side of the throat area of the upper.

15. The article of footwear recited in claim 14 , wherein the tongue further comprises at least two areas having knit apertures disposed between the central area and the peripheral areas and spaced apart from the lateral edge and medial edge of the tongue.

16. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a knit element defining a portion of at least one of an exterior surface of the upper and an opposite interior surface of the upper, the interior surface defining a void for receiving a foot, the knit element having opposite inner edges on a medial side and a lateral side that are spaced apart from each other to define a throat area extending along a longitudinal direction of the upper; and

a tongue formed of unitary knit construction with the knit element such that the tongue and the knit element comprise a one piece element, and wherein the tongue extends through the throat area of the upper;

wherein the tongue comprises a lateral edge and a medial edge, the lateral edge and the medial edge of the tongue being secured to the knit element at a location that is spaced outward from each of the inner edges along the medial side and the lateral side of the throat area of the upper; and

wherein the tongue is secured to the knit element in a forward portion of the throat area such that the tongue is joined along at least one common course with the knit element to form the one-piece element.

17. The article of footwear recited in claim 16 , wherein at least a portion of the tongue includes a plurality of knit apertures.

18. The article of footwear recited in claim 16 , wherein the knit element includes at least one course that is substantially continuous with at least one course of the tongue at the forward portion of the throat area of the upper; and

wherein courses associated with the knit element and courses associated with the tongue are secured to each other at the location that is spaced outward from each of the inner edges along the medial side and the lateral side of the throat area of the upper.

19. The article of footwear recited in claim 16 , wherein the knit element comprises at least a first knitted layer and the tongue comprises at least a second knitted layer; and

wherein the first knitted layer and the second knitted layer are overlapping and at least partially co-extensive: (a) from the inner edge along the medial side of the throat area of the upper to the medial edge of the tongue, and (b) from the inner edge along the lateral side of the throat area of the upper to the lateral edge of the tongue.

20. The article of footwear recited in claim 16 ,

wherein the tongue further comprises a central area having a padded configuration, the central area including:

a first knitted layer and a second knitted layer, the first knitted layer and the second knitted layer overlapping and at least partially co-extensive so as to form a tubular structure; and

a plurality of floating yarns disposed between the first knitted layer and the second knitted layer within the tubular structure, the plurality of floating yarns being configured to provide the padded configuration to the central area.

Assignments (3)
CORRECTION BY DECLARATION FOR REEL/FRAME 35537/0900 Recorded Jun 7, 2016
From: NIKE, INC.
To: NIKE, INC.
Reel/Frame 038936/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2015
From: HUFFA, BRUCE
To: FABDESIGNS, INC.
Reel/Frame 035537/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2015
From: DUA, BHUPESH; PODHAJNY, DANIEL A.; SHAFFER, BENJAMIN A.; TATLER, DAREN P.
To: NIKE, INC.
Reel/Frame 035028/0429 →
Continuity (3)
Continuation 13474531 · May 17, 2012
Continuation 13400511 · Feb 20, 2012
Related Publication 20140150296A1 · Jun 5, 2014