Method and system for perceiving a boundary between a first region and a second region of a superabrasive volume
View Patent ↗Methods of evaluating a superabrasive volume or a superabrasive compact are disclosed. One method may comprise exposing a superabrasive volume to beta particles and detecting a quantity of scattered beta particles. Further, a boundary may be perceived between a first region and a second region of the superabrasive volume in response to detecting the quantity of scattered beta particles. In another embodiment, a boundary between a catalyst-containing region and a catalyst-diminished region of a polycrystalline diamond volume may be perceived. In a further embodiment, a boundary may be perceived between a catalyst-containing region and a catalyst-diminished region of a polycrystalline diamond compact. Additionally, a depth to which a catalyst-diminished region extends within a polycrystalline diamond volume of a polycrystalline diamond compact may be measured in response to detecting a quantity of scattered beta particles. A system configured to evaluate a superabrasive volume is disclosed.
1. A system for evaluating a superabrasive volume, the system comprising:
a radiation source configured to direct radiation toward a superabrasive volume, wherein the superabrasive volume is bonded to a substrate;
a radiation detector for detecting radiation that interacts with the superabrasive volume;
calibration data for correlating a characteristic of the detected radiation to an indicated depth of a first region of a coherent matrix of a superabrasive volume, the indicated depth being less than a total thickness of the coherent matrix.
2. The system of claim 1 , wherein the calibration data comprises a first measured quantity of beta particles associated with a first depth and at least a second measured quantity of beta particles associated with a second depth.
3. The system of claim 1 , wherein the calibration data is designed to correlate the quantity of detected beta particles to the indicated depth of a first region of a polycrystalline diamond volume.
4. The system of claim 3 , wherein the calibration data is designed to correlate the quantity of detected beta particles to the indicated depth of a catalyst-diminished region of the polycrystalline diamond volume.
5. The system of claim 3 , wherein the calibration data is designed to correlate the quantity of detected beta particles to the indicated depth of a cobalt-diminished region of the polycrystalline diamond volume.
6. The system of claim 1 , wherein the radiation source comprises thallium.
7. The system of claim 6 , wherein the radiation source is configured to provide radiation in a collimated form.
8. The system of claim 7 , wherein the collimated form exhibits a selected spot size.
9. The system of claim 7 , wherein the radiation detector includes a Geiger-Mueller tube.
10. The system of claim 1 , wherein the calibration data is associated with a computer having at least one processor.
11. The system of claim 10 , wherein the computer is operably coupled with the radiation detector.
12. The system of claim 1 , further comprising a metering port disposed between the radiation source and the superabrasive volume such that radiation from the radiation source passes through an aperture of the metering port as it travels to the superabrasive volume.
13. The system of claim 1 , wherein the calibration data comprises a first measured characteristic of radiation associated with a first depth and at least a second measured characteristic of radiation associated with a second depth.
14. The system of claim 1 , wherein the calibration data is designed to correlate the characteristic of detected radiation to the indicated depth of a first region of a polycrystalline diamond volume.
15. The system of claim 14 , wherein the calibration data is designed to correlate the characteristic of detected radiation to the indicated depth of a catalyst-diminished region of the polycrystalline diamond volume.
16. The system of claim 15 , wherein the superabrasive volume is a diamond table and wherein the catalyst-diminished region is a leached region.
17. The system of claim 14 , wherein the calibration data is designed to correlate the characteristic of detected radiation to the indicated depth of a cobalt-diminished region of the polycrystalline diamond volume.
18. The system of claim 17 , wherein the superabrasive volume is a diamond table and wherein the cobalt-diminished region is a leached region.
19. The system of claim 1 , wherein the calibration data is designed to correlated the detected radiation to a leach depth.