IP Library Granted Patent US 9,190,474
Granted Patent B2
US 9,190,474 · App. 14/103,155 · Granted Nov 17, 2015

Semiconductor device and method of manufacturing the device

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Quick Facts
Patent No.
US 9,190,474
App. No.
14/103,155
Granted
Nov 17, 2015
Kind
B2
Abstract

A semiconductor device includes a substrate; a carrier traveling layer formed on the substrate, made of first group III nitride semiconductor, and containing carriers traveling in a direction along a principal surface of the substrate; a barrier layer formed on the carrier traveling layer and made of second group III nitride semiconductor having a wider band gap than the first group III nitride semiconductor; and an electrode formed on the barrier layer. The device further includes a cap layer formed on the barrier layer at a side of the electrode, and made of third group III nitride semiconductor containing a mixture of single crystals and polycrystals.

Claims (38)

1. A semiconductor device comprising:

a substrate;

a carrier traveling layer formed on the substrate, made of first group III nitride semiconductor, and containing carriers traveling in a direction along a principal surface of the substrate;

a barrier layer formed on the carrier traveling layer and made of second group III nitride semiconductor having a wider band gap than the first group III nitride semiconductor;

an electrode formed on the barrier layer; and

a cap layer formed on the barrier layer at a side of the electrode, and made of third group III nitride semiconductor containing a mixture of single crystals and polycrystals,

wherein the single crystals takes over a crystal structure of the barrier layer.

2. The semiconductor device of claim 1 , wherein

the single crystals are disposed on an interface with the barrier layer.

3. The semiconductor device of claim 2 , wherein

the single crystals are formed non-uniformly in a thickness along the interface with the barrier layer.

4. The semiconductor device of claim 1 , wherein

the single crystals comprises a single crystal layer disposed on the interface with the barrier layer and an insular single crystal portion disposed on the single crystal layer.

5. The semiconductor device of claim 1 , wherein

the cap layer is made of group III nitride semiconductor containing aluminum (Al).

6. The semiconductor device of claim 5 , wherein

a surface of the cap layer opposite to the substrate is oxidized.

7. The semiconductor device of claim 1 , wherein

the cap layer is made of aluminum nitride (AlN), the barrier layer is made of Al x Ga 1-x N, where 0<x≦1, and the carrier traveling layer is made of GaN.

8. The semiconductor device of claim 1 , further comprising:

a spacer layer provided between the carrier traveling layer and the barrier layer, and made of single crystal aluminum nitride (AlN).

9. The semiconductor device of claim 1 , further comprising:

a p-type group III nitride semiconductor layer provided between the barrier layer and the electrode.

10. The semiconductor device of claim 9 , wherein

the p-type group III nitride semiconductor layer is made of Al x Ga 1-x N, wherein 0≦x≦1.

11. The semiconductor device of claim 1 , further comprising:

an insulating layer provided between the barrier layer and the electrode.

12. The semiconductor device of claim 11 , wherein

the insulating layer is made of aluminum oxide (Al 2 O 3 ).

13. The semiconductor device of claim 1 , wherein

a portion of the barrier layer under the electrode has a smaller thickness than the side of the electrode.

14. The semiconductor device of claim 1 , wherein

a sheet carrier concentration in the carrier traveling layer is more than 1×10 13 cm −2 .

15. The semiconductor device of claim 1 , wherein the single crystals have higher etching resistivity to an alkaline solution than the polycrystals.

16. The semiconductor device of claim 1 , wherein a crystalline size of the single crystals is greater than crystal sizes of the polycrystals.

17. The semiconductor device of claim 2 , wherein

the single crystals comprise a plurality of insular single crystal portions.

18. The semiconductor device of claim 17 , wherein the plurality of insular single crystal portions are covered by the polycrystals.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →