Cooking grill with multiple gas heating zones front to back for improved grill plate temperature management
The grill of the present disclosure provides multiple heating zones within a front-to-back direction of each cooking platen. Each cooking zone has a heating element associated therewith. The heating elements can be independently controlled, so that each of the heating zones can be operated at a different temperature if necessary. A controller can monitor and adjust the heat output of each element with a temperature probe that measures the temperature of the surface of the grill plate. One or more of the heating elements can be a gas burner. Electrical heating elements may also be used.
1. A grill for cooking food products, comprising:
a substantially flat platen comprising a top surface and a bottom surface, said top surface for receiving the food products, wherein said platen has a front end and a back end so that a user operates the grill from said front end of the platen, and the platen is divided into a plurality of independently controlled heating zones adjacent to one another along a length of said platen from said front end to said back end;
a plurality of heating elements below said bottom surface, wherein each of said heating zones has heating element associated therewith, and wherein each of said heating elements is a forced draft gas burner having a burner fan associated therewith;
a pressurized burner box, wherein each of said plurality of heating elements are within said burner box;
a chassis connected to said platen and enclosing each of said plurality of heating elements and said burner box, so that said platen and said plurality of heating elements are within a single lane of the grill;
a controller in communication with each of said plurality of heating elements wherein said controller controls an operating temperature of each of said plurality of heating elements independently of other heating elements, and
wherein said controller controls each burner fan to operate at a first speed or a second speed, wherein said first speed is higher than the second speed, wherein said first speed is sufficient to provide air for combustion at said gas burner, and said second speed is sufficient to block air from said pressurized burner box from travelling back through said gas burner.
2. The grill of claim 1 , wherein each of said heating elements further comprises a feed pipe, a burner plenum, an ignition device, and a gas valve, wherein an air-gas mixture is introduced through said feed pipe, and is ignited by said ignition device, so that said gas burner provides heat to the associated heating zone in said bottom surface of said platen.
3. The grill of claim 2 , further comprising a temperature probe in communication with said controller, wherein said temperature probe extends through a hole in said burner box and said burner plenum, to measure a temperature of each of said heating zones in said platen.
4. The grill of claim 3 , wherein said controller adjusts an amount of said heat supplied to each of said heating zones by said gas burner, based at least in part on data received from said temperature probe.
5. The grill of claim 1 , wherein the burner box is sealed to the bottom surface of the platen.
6. The grill of claim 1 , further comprising a device associated with each of the plurality of gas burners, wherein the device is between said burner fan and said gas burner, and wherein the device closes when the burner is not on, to prevent heat from said pressurized burner box from flowing through said burner.
7. A method of operating the grill of claim 1 ,
the method comprising the steps of:
controlling each of said heating elements independently;
monitoring a temperature in each of said heating zones; and
adjusting an amount of heat supplied to each of said heating zones by said heating element based at least in part on said monitoring step.
8. The method of claim 7 , wherein each of said gas burners comprises a feed pipe, a plenum, the fan, and an ignition device, wherein an air-gas mixture is introduced through said feed pipe, and is ignited by said ignition device, so that said gas burner provides heat to said bottom surface of said platen.
9. The method of claim 8 , further comprising a temperature probe, wherein said temperature probe extends through a hole in said burner box and said plenum, to measure a temperature of said platen.
10. The method of claim 7 , further comprising the step of controlling one of said heating elements to provide heat to said platen, and controlling the fan to provide an air flow to an adjacent one of said heating elements that is not providing heat to said platen.