IP Library Patent Application 14106165
Patent Application
App. No. 14/106,165

SYSTEM AND METHOD FOR IMPROVED LEACH STOCKPILE DRAINAGE

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Quick Facts
Patent No.
US None
App. No.
14/106,165
Abstract

Systems and methods for improving leach solution drainage in a stockpile leach operation are provided. In various embodiments, methods are provided comprising placement of a drainage measure or a system of drainage measures in a leach stockpile to improve leach solution flow through the stockpile. A system for recovery of metal values from a leach stockpile comprising a leach stockpile, a leach solution, a leach solution delivery system, a leach solution drainage system, and a leach solution recovery system are also provided.

Claims (33)

1 . A process comprising:

identifying a zone of low solution permeability in a leach stockpile;

placing a drainage measure in the zone of low solution permeability, wherein the drainage measure comprises a proximal terminus and a distal terminus, and wherein the drainage measure is disposed to place the proximal terminus of the drainage measure on a first side of the zone of low solution permeability and the distal terminus of the drainage measure on an opposite side of the zone of low solution permeability.

2 . The process of claim 1 , wherein the drainage measure comprises a non-tubular configuration.

3 . The process of claim 1 , wherein the drainage measure is physically separate from a leach solution distribution system.

4 . The process of claim 1 , wherein the zone of low solution permeability is identified by at least one of identifying a zone of saturation, identifying a zone of increased material density, and performing core penetration testing.

5 . The process of claim 1 , wherein the drainage measure is placed in the leach stockpile following leaching of at least a portion of the leach stockpile.

6 . The process of claim 1 , wherein placing a drainage measure in the zone of low solution permeability reduces a hydraulic pressure of the leach solution in the leach stockpile.

7 . A process for producing enhanced leach solution drainage in a leach stockpile comprising:

delivering a leach solution to a leach stockpile with a leach solution delivery system;

applying the leach solution to at least a portion of the leach stockpile; and

installing a drainage measure in a leach stockpile;

wherein the drainage measure is selected from a group consisting of: wick drains, pipe drains, perforated pipe drains, sheet drains, strip drains, chimney drains, combination drains, drain holes, and pumps;

wherein the drainage measure is physically separate from the leach solution delivery system; and

wherein the drainage measure is physically separate from a leach solution collection system.

8 . The process of claim 7 , further comprising applying the leach solution to at least a portion of the leach stockpile to produce a partially leached stockpile and installing the drainage measure in the partially leached stockpile.

9 . The process of claim 7 , wherein installation of the drainage measure decreases a moisture content of a first region of the leach stockpile adjacent to a first portion of the drainage measure.

10 . The process of claim 7 , wherein installation of the drainage measure produces solution transfer from a first region of the leach stockpile to a second region of the leach stockpile.

11 . The process of claim 10 , wherein the first region has a higher moisture content than the second region.

12 . The process of claim 11 , wherein the first region and the second region are separated by a zone of low solution permeability.

13 . The process of claim 12 , wherein solution transfer to the second region produces increased leaching of metal values from a metal-bearing stockpile material in the second region.

14 . The process of claim 7 , further comprising installing a system of drainage measures in the leach stockpile.

15 . The process of claim 14 , wherein the system of drainage measures comprises a plurality of wick drains installed substantially vertically in the leach stockpile and wherein the plurality of wick drains are arranged in a predetermined configuration across the leach stockpile based on hydraulic properties of a stockpile material.

16 . The process of claim 15 , wherein the plurality of wick drains are installed in an order based on identification of at least one of a zone of saturation or a zone of low solution permeability in the leach stockpile, and wherein the order comprises preferentially placing a wick drain at the at least one identified zone.

17 . A system for recovery of metal values from a leach stockpile comprising:

a leach stockpile comprising a plurality of stockpile lifts;

a leach solution;

a leach solution delivery system coupled to the leach solution and configured to deliver the leach solution to the leach stockpile;

a leach solution drainage system disposed in the leach stockpile and configured to facilitate leach solution transfer across zones of decreased leach solution permeability; and

a leach solution collection system disposed at the bottom of the leach stockpile and configured to collect pregnant leach solution flowing out of the leach stockpile.

18 . The system of claim 17 , wherein the leach solution drainage system comprises a plurality of wick drains.

19 . The system of claim 18 , wherein at least one of the plurality of wick drains is configured to facilitate leach solution transfer between a first stockpile lift and a second stockpile lift.

20 . The system of claim 18 , wherein the plurality of wick drains are disposed substantially vertically in the leach stockpile and wherein each of the plurality of wick drains is configured to extend from a top surface of the leach stockpile into a bottom lift of the leach stockpile.

Assignments (5)
CHANGE OF NAME Recorded Apr 5, 2017
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT MINERALS CORPORATION
Reel/Frame 042166/0779 →
MERGER Recorded Apr 4, 2017
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 041841/0260 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2017
From: BRUEGGEMANN, MARTIN; COOK, PAUL RICHARD; JOHNDROW, TAMARA BUTLER; ZHU, YI; TODD, LARRY ROBERT
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 041811/0022 →
CHANGE OF NAME Recorded Jul 23, 2014
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT MINERALS CORPORATION
Reel/Frame 033389/0300 →
MERGER Recorded Jul 17, 2014
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 033357/0849 →