Monitoring and recoverable protection of thermostat switching circuitry
View Patent ↗A method of automated sensing of an electrical anomaly associated with a thermostat may include switching a switching circuit within the thermostat to an on state. The switching circuit may be configured to activate an HVAC function when switched to the on state. The method may also include monitoring one or more electrical properties associated with the switching circuit. The method may additionally include determining if an electrical anomaly is associated with the switching circuit based at least in part on the monitored one or more electrical properties. The method may further include switching the switching circuit to an off state if an electrical anomaly is detected.
1. A thermostat comprising:
a switching circuit configured to operate in an on state and an off state, the switching circuit further configured to activate an HVAC function when switched to the on state;
one or more processors; and
a fault-protected driver chip configured to:
monitor one or more electrical properties associated with the switching circuit;
receive an enable signal from the one or more processors to activate the HVAC function;
provide a drive signal to the switching circuit to cause the switching circuit to switch to the on state to activate the HVAC function;
determine if an electrical anomaly associated with the switching circuit is present based at least in part on the monitored one or more electrical properties, wherein the electrical anomaly comprises an over-current or over-voltage anomaly;
cause switching circuit to switch to the off state if an electrical anomaly is detected;
provide a fault signal to the one or more processors;
determine, while the switching circuit remains in the off state, if the electrical anomaly has been corrected; and
subsequent to a determination that the anomaly has been corrected, cause the switching circuit to switch to the on state.
2. A thermostat according to claim 1 , wherein the switching circuit comprises a first Field Effect Transistor (FET).
3. A thermostat according to claim 2 , wherein the monitored one or more electrical properties includes a voltage level of a node associated with a drain of the first FET.
4. A thermostat according to claim 2 , wherein the switching circuit comprises a second FET that is switched on and off with the first FET.
5. A thermostat according to claim 1 , wherein the one or more processors are further programmed to determine if the electrical anomaly is caused by an anomalous wiring condition.
6. A thermostat according to claim 5 , further comprising a user interface, wherein the one or more processors are further programmed to display an error message on the user interface indicating the anomalous wiring condition.
7. A thermostat according to claim 1 , wherein the fault-protected driver chip electrically isolates the one or more processors from a 24 VAC voltage line of an HVAC system.
8. A thermostat according to claim 1 , wherein the fault-protected driver chip is powered by a differential clock signal from the one or more processors.
9. A thermostat according to claim 1 , wherein the electrical anomaly comprises a voltage level surpassing a threshold voltage that indicates excessive current in the switching circuit.
10. A thermostat according to claim 1 , wherein the one or more processors comprises a backplate microprocessor that communicates with a head unit microprocessor.
11. A thermostat according to claim 1 , wherein the thermostat further comprises a wireless communication module configured to communicate with a cloud-based thermostat management server.