IP Library Patent Application 14112075
Patent Application
App. No. 14/112,075

SHAPE CONTROLLED CORE-SHELL CATALYSTS

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Quick Facts
Patent No.
US None
App. No.
14/112,075
Abstract

A catalytic particle for a fuel cell includes a palladium nanoparticle core and a platinum shell. The palladium nanoparticle core has an increased area of {100} or {111} surfaces compared to a cubo-octahedral. The platinum shell is on an outer surface of the palladium nanoparticle core. The platinum shell is formed by deposition of an atomically thin layer of platinum atoms covering the majority of the outer surface of the palladium nanoparticle.

Claims (34)

1 . A catalytic particle for a fuel cell, the catalytic particle comprising:

a palladium nanoparticle core having an greater surface area of {100} or {111} surfaces compared to a cubo-octahedral; and

a platinum shell on an outer surface of the palladium nanoparticle core formed by deposition of an atomically thin layer of platinum atoms and covering the majority of the outer surface of the palladium nanoparticle.

2 . The catalytic particle of claim 1 , wherein the palladium nanoparticle core contains at least 30% {100} surfaces by area.

3 . The catalytic particle of claim 1 , wherein the palladium nanoparticle core contains at least 50% {100} surfaces by area.

4 . The catalytic particle of claim 1 , wherein the palladium nanoparticle core contains at least 70% {100} surfaces by area.

5 . The catalytic particle of claim 1 , wherein the palladium nanoparticle core contains at least 50% {111} surfaces by area.

6 . The catalytic particle of claim 1 , wherein the palladium nanoparticle core contains at least 70% {111} surfaces by area.

7 . A unitized electrode assembly (UEA) for a fuel cell, the UEA comprising:

an anode electrode;

a cathode electrode;

an electrolyte positioned between the cathode electrode and the anode electrode; and

catalytic particles between the electrolyte and one of the anode electrode and the cathode electrode, the catalytic particles comprising:

a palladium core that is a {100} enriched structure or a {111} enriched structure compared to a cubo-octahedron; and

an atomically thin layer of platinum atoms covering a majority of an outer surface of the palladium core to form a shell, the shell having the same crystal planes as the outer surface it covers.

8 . The UEA of claim 7 , wherein the electrolyte is an absorption electrolyte and the palladium core is the {100} enriched structure.

9 . The UEA of claim 8 , wherein at least about 30% of surfaces binding the palladium core by area are {100} surfaces.

10 . The UEA of claim 8 , wherein at least about 50% of surfaces binding the palladium core by area are {100} surfaces.

11 . The UEA of claim 8 , wherein at least about 70% of surfaces binding the palladium core by area are {100} surfaces.

12 . The UEA of claim 8 , wherein the absorption electrolyte is selected from the group comprising a sulfuric acid electrolyte and a phosphoric acid electrolyte.

13 . The UEA of claim 7 , wherein the electrolyte is a non-absorption electrolyte and the palladium core is the {111} enriched structure.

14 . The UEA of claim 13 , wherein at least about 50% of surfaces binding the palladium core by area are {111} surfaces.

15 . The UEA of claim 13 , wherein at least about 70% of surfaces binding the palladium core by area are {111} surfaces.

16 . The UEA of claim 13 , wherein the non-absorption electrolyte is selected from a perfluorosulfonic acid polymer and a perchloric acid electrolyte.

17 . The UEA of claim 7 , wherein the platinum atoms are atomically deposited on the palladium core.

18 . A unitized electrode assembly (UEA) for a fuel cell, the UEA comprising:

an anode electrode;

a cathode electrode;

an electrolyte positioned between the cathode electrode and the anode electrode; and

catalytic particles between the electrolyte and one of the anode electrode and the cathode electrode, the catalytic particles comprising:

a palladium nanoparticle core having at least 30% {100} surfaces by area or at least 50% {111} surfaces by area; and

an atomically thin layer of platinum atoms covering a majority of an outer surface of the palladium core to form a shell, the shell having the same crystal planes as the outer surface it covers.

19 . The UEA of claim 18 , wherein the electrolyte is an absorption electrolyte and the palladium core has at least 30% {100} surfaces by area.

20 . The UEA of claim 18 , wherein the electrolyte is a non-absorption electrolyte and the palladium core has at least 50% {111} surfaces by area.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035716, FRAME 0253. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 24, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036448/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035716/0253 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2015
From: AUDI AG
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 035615/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2014
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 033298/0499 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2014
From: SHAO, MINHUA
To: UTC POWER CORPORATION
Reel/Frame 031907/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2014
From: UTC POWER CORPORATION
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031907/0954 →