IP Library Granted Patent US 10,023,925
Granted Patent B2
US 10,023,925 · App. 14/112,584 · Granted Jul 17, 2018

Hot stamped article, method of producing hot stamped article, energy absorbing member, and method of producing energy absorbing member

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Quick Facts
Patent No.
US 10,023,925
App. No.
14/112,584
Granted
Jul 17, 2018
Kind
B2
Abstract

A hot stamped article has a component composition containing, in terms of % by mass, 0.002% to 0.1% of C, 0.01% to 0.5% of Si, 0.5% to 2.5% of Mn+Cr, 0.1% or less of P, 0.01% or less of S, 0.05% or less of t-Al, 0.005% or less of N, and 0.0005% to 0.004% of B which is optionally contained in a case where the Mn+Cr is 1.0% or more, the remainder being Fe and unavoidable impurities. The hot stamped article has a microstructure composed of, in terms of an area ratio, 0% or more and less than 90% of martensite, 10% to 100% of bainite, and less than 0.5% of unavoidable inclusion structures, or a microstructure composed of, in terms of an area ratio, 99.5% to 100% of bainitic ferrite, and less than 0.5% of unavoidable inclusion structures.

Claims (54)

1. A hot stamped article that is obtained by hot stamping a steel sheet for hot stamping, the hot stamped article having a component composition comprising, in terms of % by mass:

0.002% to 0.1% of C;

0.01% to 0.5% of Si;

0.5% or more and less than 1.0% of Mn+Cr;

0.1% or less of P;

0.01% or less of S;

0.05% or less oft-Al;

0.005% or less of N; and

remainder being Fe and unavoidable impurities,

wherein the hot stamped article has a microstructure consisting of, in terms of an area ratio, 70% or more and less than 90% of martensite, 10% to 30% of bainite, and less than 0.5% of unavoidable inclusion structures, or a microstructure consisting of, in terms of an area ratio, 99.5% to 100% of bainitic ferrite, and less than 0.5% of unavoidable inclusion structures, by performing cooling at a cooling rate exceeding 100° C./second during hot stamping,

wherein λ obtained by a method described in JIS Z 2256 (2010) is 50% or more, and

wherein a tensile strength of the hot stamped article is less than 980 MPa.

2. The hot stamped article according to claim 1 ,

wherein a plated layer is provided on a surface of the hot stamped article.

3. The hot stamped article according to claim 1 , wherein the component composition further comprises one or more kinds selected from, in terms of % by mass,

0.001% to 0.1% of Ti,

0.001% to 0.05% of Nb,

0.005% to 0.1% of V, and

0.02% to 0.5% of Mo.

4. The hot stamped article according to claim 1 , wherein the component composition further comprises, in terms of % by mass, 0.0005% to 0.004% of B.

5. An energy absorbing member, comprising:

the hot stamped article according to any one of claims 1 to 4 ; and

a joint member which is joined to the hot stamped article and has tensile strength of 1180 MPa or more,

wherein a difference in tensile strength between the hot stamped article and the joint member is 200 MPa or more.

6. A method of producing a hot stamped article, the method comprising:

a heating process of heating a slab in order for a surface temperature to be in a temperature range of Ar3 point to 1400° C., the slab having a component composition comprising, in terms of % by mass, 0.002% to 0.1% of C, 0.01% to 0.5% of Si, 0.5% or more and less than 1.0% of Mn+Cr, 0.1% or less of P, 0.01% or less of S, 0.05% or less of t-Al, 0.005% or less of N, remainder being Fe and unavoidable impurities;

a hot rolling process of subjecting the heated slab to finish rolling in which a total rolling reduction at a final stand and an immediately previous stand of the final stand is set to 40% or more in a temperature range state in which the surface temperature is Ar3 point to 1400° C., and initiating cooling within one second after the finish rolling to produce a hot-rolled steel sheet;

a coiling process of coiling the hot-rolled steel sheet in a temperature range of 650° C. or lower; and

a hot stamping process of using the hot-rolled steel sheet as a steel sheet for hot stamping, forming the steel sheet for hot stamping using a die in a state in which the steel sheet is heated to a temperature of Ac3 point or higher, cooling the steel sheet for hot stamping in the die at a cooling rate exceeding 100° C./second to produce a hot stamped article having a microstructure consisting of, in terms of an area ratio, 70% or more and less than 90% of martensite, 10% to 30% of bainite, and less than 0.5% of unavoidable inclusion structures, or a microstructure consisting of, in terms of an area ratio, 99.5% to 100% of bainitic ferrite, and less than 0.5% of unavoidable inclusion structures, wherein the hot stamped article has a tensile strength of less than 980 MPa.

7. The method of producing a hot stamped article according to claim 6 , the method further comprising:

a plating process of carrying out a plating treatment with respect to the hot-rolled steel sheet before the hot stamping process,

wherein in the hot stamping process, the hot-rolled steel sheet to which the plating treatment is carried out is used as the steel sheet for hot stamping.

8. The method of producing a hot stamped article according to claim 6 , the method further comprising:

a cold rolling process of producing a cold-rolled steel sheet by carrying out cold rolling with respect to the hot-rolled steel sheet before the hot stamping process,

wherein in the hot stamping process, the cold-rolled steel sheet is used as the steel sheet for hot stamping.

9. The method of producing a hot stamped article according to claim 6 , the method further comprising:

a cold rolling process of producing a cold-rolled steel sheet by carrying out cold rolling with respect to the hot-rolled steel sheet before the hot stamping process; and

a plating treatment process of carrying out a plating treatment with respect to the cold-rolled steel sheet,

wherein in the hot stamping process, the cold-rolled steel sheet to which the plating treatment is carried out is used as the steel sheet for hot stamping.

10. The method of producing a hot stamped article according to claim 6 , the method further comprising:

a cold rolling process of producing a cold-rolled steel sheet by carrying out cold rolling with respect to the hot-rolled steel sheet before the hot stamping process; and

a continuous annealing process of carrying out continuous annealing with respect to the cold-rolled steel sheet,

wherein in the hot stamping process, the cold-rolled steel sheet to which the continuous annealing is carried out is used as the steel sheet for hot stamping.

11. The method of producing a hot stamped article according to claim 6 , the method further comprising:

a cold rolling process of producing a cold-rolled steel sheet by carrying out cold rolling with respect to the hot-rolled steel sheet before the hot stamping process;

a continuous annealing process of carrying out continuous annealing with respect to the cold-rolled steel sheet; and

a plating treatment process of carrying out a plating treatment with respect to the cold-rolled steel sheet to which the continuous annealing is carried out,

wherein in the hot stamping process, the cold-rolled steel sheet to which the continuous annealing and the plating treatment are carried out is used as the steel sheet for hot stamping.

12. The method of producing a hot stamped article according to claim 6 ,

wherein the slab further comprises one or more kinds selected from, in terms of % by mass, 0.001% to 0.1% of Ti, 0.001% to 0.05% of Nb, 0.005% to 0.1% of V, and 0.02% to 0.5% of Mo.

13. The method of producing a hot stamped article according to claim 6 , wherein the slab further comprises, in terms of % by mass, 0.0005% to 0.004% of B.

14. A method of producing an energy absorbing member, the method comprising:

a joining process of joining the steel sheet for hot stamping according to any one of claims 6 to 13 to a steel sheet for joint to produce a joined steel sheet; and

a hot stamping process of forming the joined steel sheet using a die in a state in which the joined steel sheet is heated to a temperature of Ac3 point or higher, and cooling the joined steel sheet in the die at a cooling rate exceeding 100° C./second so as to set a difference in tensile strength between a portion corresponding to the steel sheet for hot stamping and a portion corresponding to the steel sheet for joint in the joined steel sheet to 200 MPa or more.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2013
From: KAWASAKI, KAORU
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 031432/0483 →