Method for operating an electromagnetic transfer system, and transfer system
The invention relates to a method for operating an electromagnetic transfer system ( 10 ) which is used to convey items ( 1; 1 a ) to a downstream conveyor device ( 15 ), and which comprises a carrier path ( 20 ), preferably designed to be closed, on which there is at least one moveable transport element ( 22 ) for an item ( 1; 1 a ) that is moved along on a transport surface ( 24 ) by said transport element ( 22 ), said transport element ( 22 ) having at least one permanent magnet element ( 32 ) that is arranged to be functionally connected to individually-energisable inductor coils ( 31 ) which are arranged along the carrier path ( 20 ). Position-detecting means ( 35 ) are provided to ascertain the position of the transport element ( 22 ) on said carrier path ( 20 ) and, in a delivery region ( 37 ), the item ( 1; 1 a ) is delivered from the transport surface ( 24 ) to the downstream conveyor device ( 15 ), said conveyor device having a separate drive ( 38 ). According to the invention, in order to reduce the spacing (A, A 1 , A 2 ) between individual items ( 1; 1 a ) on the downstream conveyor device ( 15 ), the conveyor speed (v 4 ) of said conveyor device ( 15 ) is reduced intermittently at the point of delivery from the transport surface ( 24 ) to the conveyor device ( 15 ), in relation to the speed (v 2 ) of the transport element ( 22 ), and/or the speed (v 2 ) of the transport element ( 22 ) is increased at the point of delivery in relation to the conveyor speed (v 4 ) of the conveyor device ( 15 ).
1. A method for operating an electromagnetic transfer system ( 10 ) used to convey items ( 1 : 1 a ) to a downstream conveyor device ( 15 ), the system comprising a carrier path ( 20 ), on which there is at least one movable transport element ( 22 ) for an item ( 1 ; 1 a ) that is moved along on a transport surface ( 24 ) by said transport element ( 22 ), said transport element ( 22 ) having at least one permanent magnet element ( 32 ) that is arranged to be functionally connected to individually-energizable inductor coils ( 31 ) which are arranged along the carrier path ( 20 ), wherein position-detecting means ( 35 ) for ascertaining a position of the transport element ( 22 ) are provided on said carrier path ( 20 ) and, in a delivery region ( 37 ), the item ( 1 ; 1 a ) is delivered from the transport surface ( 24 ) to the downstream conveyor device ( 15 ), said conveyor device having a separate drive ( 38 ), the method comprising, in order to reduce spacing (A, A1, A2) between individual items ( 1 ; 1 a ) on the downstream conveyor device ( 15 ), at least one of the following steps: (A) a conveyor speed (v4) of said conveyor device ( 15 ) is reduced intermittently at a point of delivery from the transport surface ( 24 ) to the conveyor device ( 15 ) in relation to a speed (v2) of the transport element ( 22 ); and (B) the speed (v2) of the transport element ( 22 ) is increased at the point of delivery in relation to the conveyor speed (v4) of the conveyor device ( 15 ).
2. The method according to claim 1 , characterized in that the speed (v2) of the transport element ( 22 ) is already increased along a path section upstream of the delivery point.
3. The method according to claim 1 , characterized in that a plurality of transport elements ( 22 ) is provided, a spacing between which is reduced in a region upstream of the delivery point to a minimum spacing (aTe) between the transport elements ( 22 ).
4. The method according to claim 3 , characterized in that the speed of the transport element is calculated according to the formula
V ( Te )=( LTe+aTe )/ TA
wherein LTe represents an overall length of the transport element ( 22 ), wherein aTe represents a minimum spacing between two transport elements ( 22 ) in the delivery region and wherein TA represents the spacing between two items ( 1 ; 1 a ) on the conveyor device ( 15 ).
5. The method according to claim 1 , characterized in that the items ( 1 ; 1 a ) are taken over from a feeder device ( 11 ) by means of the at least one transport element ( 22 ) and in that the at least one transport element ( 22 ) is continuously driven at a constant speed except for, if need be, the speed being intermittently reduced to take over the items ( 1 ; 1 a ) from the feeder device ( 11 ).
6. The method according to claim 1 , characterized in that the items ( 1 ; 1 a ) are pushed along on the transport surface ( 24 ) by the transport element ( 22 ).
7. A transfer system ( 10 ) for carrying out a method according to claim 1 , characterized in that a control device ( 30 ) is provided which actuates the at least one transport element ( 22 ) or the conveyor device ( 15 ) in such a manner that the item ( 1 ; 1 a ) moves into the conveyor unit ( 15 ) with excess speed at the delivery point of said item ( 1 ; 1 a ) to said conveyor unit ( 15 ).
8. The transfer system according to claim 7 , characterized in that a delivery region of the items ( 1 ; 1 a ) is situated in a direction of transportation ( 15 ) in a curve entry region ( 37 ) of the transport path ( 20 ).
9. The transfer system according to claim 7 , characterized in that a take-over region of the items ( 1 ; 1 a ) coming from a feeder device ( 11 ) is situated in a curve exit region ( 36 ) of the transport path ( 20 ).
10. The transfer system according to claim 7 , characterized in that the transport element ( 22 ) comprises a driver element ( 23 ) which abuts on the item ( 1 ; 1 a ) so as to be able to push the same.
11. A method for operating an electromagnetic transfer system ( 10 ) used to convey items ( 1 : 1 a ) to a downstream conveyor device ( 15 ), the system comprising a carrier path ( 20 ), on which there is at least one movable transport element ( 22 ) for an item ( 1 ; 1 a ) that is moved along on a transport surface ( 24 ) by said transport element ( 22 ), said transport element ( 22 ) having at least one permanent magnet element ( 32 ) that is arranged to be functionally connected to individually-energizable inductor coils ( 31 ) which are arranged along the carrier path ( 20 ), wherein position-detecting means ( 35 ) for ascertaining a position of the transport element ( 22 ) are provided on said carrier path ( 20 ) and, in a delivery region ( 37 ), the item ( 1 ; 1 a ) is delivered from the transport surface ( 24 ) to the downstream conveyor device ( 15 ), said conveyor device having a separate drive ( 38 ), the method comprising, in order to reduce spacing (A, A1, A2) between individual items ( 1 ; 1 a ) on the downstream conveyor device ( 15 ), a conveyor speed (v4) of said conveyor device ( 15 ) is reduced intermittently at a point of delivery from the transport surface ( 24 ) to the conveyor device ( 15 ) in relation to a speed (v2) of the transport element ( 22 ).
12. The method of claim 11 and further comprising the speed (v2) of the transport element ( 22 ) is increased at the point of delivery in relation to the conveyor speed (v4) of the conveyor device ( 15 ).
13. A method for operating an electromagnetic transfer system ( 10 ) used to convey items ( 1 : 1 a ) to a downstream conveyor device ( 15 ), the system comprising a carrier path ( 20 ), on which there is at least one movable transport element ( 22 ) for an item ( 1 ; 1 a ) that is moved along on a transport surface ( 24 ) by said transport element ( 22 ), said transport element ( 22 ) having at least one permanent magnet element ( 32 ) that is arranged to be functionally connected to individually-energizable inductor coils ( 31 ) which are arranged along the carrier path ( 20 ), wherein position-detecting means ( 35 ) for ascertaining a position of the transport element ( 22 ) are provided on said carrier path ( 20 ) and, in a delivery region ( 37 ), the item ( 1 ; 1 a ) is delivered from the transport surface ( 24 ) to the downstream conveyor device ( 15 ), said conveyor device having a separate drive ( 38 ), the method comprising, in order to reduce spacing (A, A1, A2) between individual items ( 1 ; 1 a ) on the downstream conveyor device ( 15 ), the speed (v2) of the transport element ( 22 ) is increased at the point of delivery in relation to the conveyor speed (v4) of the conveyor device ( 15 ).