IP Library Granted Patent US 10,170,763
Granted Patent B2
US 10,170,763 · App. 14/125,431 · Granted Jan 1, 2019

Lithium metal oxide particles coated with a mixture of the elements of the core material and one or more metal oxides

Inventors: Maxime Blangero (Cheonan, KR); Kyubo Kim (Jangan-Gu, KR); Hyun-Joo Je (Gyeonggi, KR)
Assignee: Umicore
H01M4/525C01D15/02C01G51/42H01M4/366H01M4/485C01P2002/72C01P2002/86C01P2004/03C01P2004/51C01P2004/80C01P2004/82C01P2006/11C01P2006/40C01P2006/80H01M4/50H01M4/52H01M10/052H01M2004/021
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Quick Facts
Patent No.
US 10,170,763
App. No.
14/125,431
Granted
Jan 1, 2019
Kind
B2
Abstract

A lithium metal oxide powder for use as a cathode material in a rechargeable battery, consisting of a core material and a surface layer, the core having a layered crystal structure consisting of the elements Li, a metal M and oxygen, wherein the Li content is stoichiometrically controlled, wherein the metal M has the formula M=Co 1-a M′ a , with 0≤a≤0.05, wherein M′ is either one or more metals of the group consisting of Al, Ga and B; and the surface layer consisting of a mixture of the elements of the core material and inorganic N-based oxides, wherein N is either one or more metals of the group consisting of Mg, Ti, Fe, Cu, Ca, Ba, Y, Sn, Sb, Na, Zn, Zr and Si.

Claims (21)

1. A lithium metal oxide powder for use as a cathode material in a rechargeable battery, comprising a core material and a surface layer,

the core material comprising a layered crystal structure comprising the elements Li, a metal M and oxygen, wherein the Li content is stoichiometrically controlled, the metal M has the formula M=Co 1-a M′ a , with 0≤a≤0.05, and M′ is either one or more metals selected from the group consisting of Al, Ga and B; and

the surface layer having a thickness of at least 50 nm and comprising a mixture of the elements of the core material, Li, M, and oxygen, and inorganic N-based oxides, wherein N is one or more metals selected from the group consisting of Mg, Ti, Fe, Cu, Ca, Ba, Y, Sn, Sb, Na, Zn, Zr and Si, and wherein the concentration in N metals decreases with increasing distance from the surface to the core on a gradient, and wherein the concentration of N metals in the core is not zero.

2. The lithium metal oxide powder of claim 1 , wherein 0<a≤0.03.

3. The lithium metal oxide powder of claim 1 , having a mean particle size D50 of at least 5 μm.

4. The lithium metal oxide powder of claim 1 , wherein the thickness of the surface layer is less than 100 nm.

5. The lithium metal oxide powder of claim 1 , wherein the surface layer further comprises less than 2000 ppm of one or more of LiF, Li 3 PO 4 and Li 2 SO 4 .

6. The lithium metal oxide powder of claim 1 , wherein the metal in the core material is diamagnetic.

7. The lithium metal oxide powder of claim 6 , wherein in the core material, the Li occupies a crystallographic site surrounded by trivalent diamagnetic metals.

8. The lithium metal oxide powder of claim 1 , having a pressed density of at least 3.40 g/cm 3 .

9. The lithium metal oxide powder of claim 1 , having a reversible electrode capacity of at least 200 mAh/g, when used as an active component in a cathode which is cycled between 3.0 and 4.6 V vs. Li + /Li at a discharge rate of 0.1 C.

10. The lithium metal oxide powder of claim 9 , having a capacity fade rate per 100 cycles at 1 C below 60%.

11. The lithium metal oxide powder of claim 1 , wherein N comprises Mg and Ti, the Mg content being between 0.1 and 1 mol % and the Ti content being between 0.1 and 0.5 mol %.

12. The lithium metal oxide powder of claim 1 , having a total base content of less than 50 μmol/g.

13. The lithium metal oxide powder of claim 1 , having a carbon content less than 50 ppm.

14. The lithium metal oxide powder of claim 1 , having an electrical conductivity less than 10 −4 S/cm.

15. The lithium metal oxide powder of claim 1 , wherein the surface layer is substantially free from lithium salts.

16. The lithium metal oxide powder of claim 1 , comprising monolithic, potato-shaped and non-agglomerated particles.

17. The lithium metal oxide powder of claim 1 , wherein the powder has a bimodal particle shape distribution where the small particle size fraction has a D50≤5 μm and is between 3 to 20 Vol %, and where the large particle size fraction has a D50≥12 μm.

18. The lithium metal oxide powder of claim 1 , wherein the core material is substantially free from oxygen vacancies and from Li substitution for M in the MO 2 layers of the layered crystal structure.

19. The lithium metal oxide powder of claim 1 , wherein the core material is substantially free from paramagnetic metals.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2014
From: BLANGERO, MAXIME; KIM, KYUBO; JE, HYUN-JOO
To: UMICORE
Reel/Frame 032594/0479 →
Continuity (2)
Provisional Application 61498038 · Jun 17, 2011
Related Publication 20140212759A1 · Jul 31, 2014
Cited By (3)
US 12,315,923 US 12,327,867 US 12,633,536