Method for producing fibers having optical effect-producing nanostructures
View Patent ↗The present technology provides an illustrative method for preparing fibers with desirable optical characteristics. The method includes providing a fiber that comprises a core layer and a cladding layer located around the core layer. The method further includes applying a nanostructure template to the cladding layer to form one or more photonic nanostructures having nanostructure scales and compressing the core layer to cause the core layer to bulge and form air gaps between the core layer and the one or more photonic nanostructures.
1. A method for preparing fibers, the method comprising:
providing a fiber comprising a core layer and cladding layer located around at least a portion of the core layer;
applying a nanostructure template to the cladding layer to form one or more photonic nanostructures having one or more nanostructure scales; and
compressing the core layer to cause the core layer to bulge and form air gaps between the core layer and the one or more photonic nanostructures.
2. The method of claim 1 , wherein the applying a nanostructure template to the cladding comprises:
heating the fiber to soften the cladding layer; and
imprinting a mold on the softened cladding layer.
3. The method of claim 1 , further comprising applying a mold release agent to the fiber prior to applying the nanostructure template to the cladding layer.
4. The method of claim 1 , wherein fiber further comprises an interfacial layer between the core layer and the cladding layer.
5. The method of claim 4 , wherein applying a nanostructure template to the cladding layer comprises imprinting a mold on the cladding layer such that at least an edge of the mold structure punctures the interfacial layer.
6. The method of claim 4 , wherein the interfacial layer comprises one or more gaps, and wherein the core layer is directly bonded to the cladding layer at the one or more gaps.
7. The method of claim 6 , wherein an end of each of the one or more photonic nanostructures remains bonded to the core layer after the compressing the core layer step.
8. The method of claim 4 , wherein the interfacial layer is a sublimating interfacial layer, the method further comprising sublimating at least a portion of the interfacial layer to delaminate the core layer from at least a portion of the cladding layer prior to or during the compressing the core layer step.
9. The method of claim 1 , further comprising coating the fiber with a coating agent after the compressing the step to maintain the configuration and optical characteristics of the fiber.