IP Library Patent Application 14131379
Patent Application
App. No. 14/131,379

LOW PLATINUM LOAD ELECTRODE

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Patent No.
US None
App. No.
14/131,379
Abstract

An electrode for an electrochemical cell includes platinum catalysts, carbon support particles and an ionomer. The carbon support particles support the platinum catalysts, and the ionomer connects the platinum catalysts. The electrode has a platinum less than about 0.2 mg/cm 2 and an ionomer-to-carbon ratio between about 0.5 and about 0.9. A membrane electrode assembly includes a proton exchange membrane, a cathode layer and an anode layer. The cathode layer includes platinum catalysts, carbon support particles for supporting the platinum catalysts and an ionomer connecting the platinum catalysts. The cathode layer has a platinum loading less than about 0.2 mg/cm 2 and an ionomer-to-carbon ratio between about 0.5 and about 0.9. The anode layer includes platinum catalysts, carbon support particles for supporting the platinum catalysts and an ionomer connecting the platinum catalysts.

Claims (34)

1 . An electrode for an electrochemical cell, the electrode comprising:

platinum catalysts;

carbon support particles for supporting the platinum catalysts; and

an ionomer connecting the platinum catalysts,

wherein the electrode has a platinum loading less than about 0.2 mg/cm 2 and an ionomer-to-carbon ratio between about 0.5 and about 0.9.

2 . The electrode of claim 1 , wherein the ionomer-to-carbon ratio is between about 0.6 and about 0.8.

3 . The electrode of claim 2 , wherein the ionomer-to-carbon ratio is between about 0.6 and about 0.7.

4 . The electrode of claim 1 , wherein the electrode has a metal weight percent between about 20% and about 70%.

5 . The electrode of claim 4 , wherein the electrode has a metal weight percent of between about 40% and about 60%.

6 . The electrode of claim 5 , wherein the electrode has a metal weight percent of about 50%.

7 . The electrode of claim 1 , wherein the ionomer has an equivalent weight between about 700 and about 1100.

8 . The electrode of claim 7 , wherein the ionomer has an equivalent weight between about 800 and about 900.

9 . The electrode of claim 8 , wherein the ionomer has an equivalent weight between about 820 and about 840.

10 . The electrode of claim 1 , wherein the electrode has a platinum loading between about 0.05 mg/cm 2 and about 0.15 mg/cm 2 .

11 . The electrode of claim 10 , wherein the electrode has a platinum loading of about 0.1 mg/cm 2 .

12 . The electrode of claim 1 , wherein the electrode has a thickness between about 2 microns and about 5 microns.

13 . A membrane electrode assembly comprising:

a proton exchange membrane;

a cathode layer comprising:

platinum catalysts;

carbon support particles for supporting the platinum catalysts; and

an ionomer connecting the platinum catalysts,

wherein the cathode layer has a platinum loading less than about 0.2 mg/cm 2 and an ionomer-to-carbon ratio between about 0.5 and about 0.9; and

an anode layer comprising:

platinum catalysts; and

carbon support particles for supporting the platinum catalysts; and

an ionomer connecting the platinum catalysts.

14 . The membrane electrode assembly of claim 13 , wherein the anode layer has a platinum loading less than about 0.2 mg/cm 2 and an ionomer-to-carbon ratio between about 0.5 and about 0.9.

15 . The membrane electrode assembly of claim 13 , wherein the ionomer-to-carbon ratio is between about 0.6 and about 0.8.

16 . The membrane electrode assembly of claim 15 , wherein the ionomer-to-carbon ratio is between about 0.6 and about 0.7.

17 . The membrane electrode assembly of claim 13 , wherein the electrode has a metal weight percent of between about 40% and about 60%.

18 . The membrane electrode assembly of claim 17 , wherein the electrode has a metal weight percent of about 50%.

19 . The membrane electrode assembly of claim 13 , wherein the ionomer has an equivalent weight between about 800 and about 900.

20 . The membrane electrode assembly of claim 19 , wherein the ionomer has an equivalent weight between about 820 and about 840.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035716, FRAME 0253. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 24, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036448/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035716/0253 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2014
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 033014/0832 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2014
From: DARLING, ROBERT MASON; KANDOI, SHAMPA; O'NEILL, JONATHAN DANIEL
To: UTC POWER CORPORATION
Reel/Frame 031908/0213 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2014
From: UTC POWER CORPORATION
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031908/0324 →