Steam generator sludge lance apparatus
A sludge lance for a tube and shell steam generator that has a central divider plate that extends substantially the length of a central tube lane substantially bisecting a hand hole through which the tube lane can be accessed. The sludge lance has a nozzle with a spring biased, reciprocally movable plunger that extends against the divider plate and is locked in position by a stream of high pressure cleaning fluid that traverses the nozzle and exits through jets to clean sludge from between the tubes. An alignment tool with a swing arm indexes the jets to assure they are properly aligned with the tube rows and spaced from the divider plate.
1. A sludge lance for use in a steam generator having a shell enclosing a tube sheet and a plurality of substantially uniformly diametrically sized tubes extending from the tube sheet with the tubes disposed in a substantially regular pattern having substantially uniform narrow gaps between adjacent tubes, the regular pattern forming a generally, elongated central lane along which a divider plate extends along the elongated dimension, approximately in the center of the central lane and the shell having at least one access opening in-line with the central lane, the sludge lance comprising:
a mounting assembly structured to support a. drive assembly and a rail;
the drive assembly structured to move the rail along the central tube lane on one side of the divider plate between the tubes and the divider plate;
a nozzle assembly having a body assembly, the nozzle assembly body assembly defining a fluid passage configured to be a conduit for a pressurized fluid employed to lance the gaps between the adjacent tubes and the nozzle assembly body assembly being sized to pass between the tubes and the divider plate, the nozzle assembly being coupled to the rail;
a plunger reciprocally moveable in a cavity in the nozzle assembly body assembly and spring biased in a direction to contact the divider plate When positioned in the central lane; and
means for sending the pressurized fluid through the fluid passage of the nozzle assembly body assembly, wherein the nozzle assembly body assembly is configured so the pressurized holds the plunger fixed with respect to the divider plate and prevents the plunger from moving in the cavity.
2. The sludge lance of claim 1 wherein the high pressure fluid clamps the plunger in position within the cavity.
3. The sludge lance of claim 1 wherein the plunger applies a force against the divider plate that is less than 0.5 pounds (0.23 kilograms).
4. The sludge lance of claim 1 wherein the nozzle assembly body assembly has a plurality of jets, in fluid communication with the fluid passage, through which the fluid is sprayed through gaps between the tubes including an alignment tool attached to the rail for aligning the jets with the gaps.
5. The sludge lance of claim 4 wherein the alignment tool is moveable along the rail.
6. The sludge lance of claim 4 wherein the alignment tool determines the lateral distance between the nozzle assembly and one of the plurality of tubes closest to a pointer on the alignment tool.
7. The sludge lance of claim 6 wherein the pointer swings laterally ninety degrees from a vertical orientation in at least one of two opposite directions, a first of the opposite directions to determine the distance between the nozzle assembly and the one of the plurality of tubes and a second of the opposite directions to determine the distance between the nozzle assembly and the divider plate.
8. The sludge lance of claim 7 wherein the pointer swings in the first direction to align the jets with the gaps.
9. The sludge lance of claim 7 including a housing face from which the pointer is ratably supported including markings on the housing face that translate the angular position of the pointer into linear distance from the nozzle assembly.
10. The sludge lance of claim 7 wherein the pointer is pinned to support the pointer in a ninety degree and two hundred seventy degree position.
11. The sludge lance of claim 4 wherein the jets reciprocally rotate from substantially a downward vertical direction to approximately a horizontal direction.