IP Library Granted Patent US 9,458,703
Granted Patent B2
US 9,458,703 · App. 14/140,730 · Granted Oct 4, 2016

Compressible carbonaceous particulate material and method of making same

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Quick Facts
Patent No.
US 9,458,703
App. No.
14/140,730
Granted
Oct 4, 2016
Kind
B2
Abstract

A carbonaceous particulate material is provided that is characterized by having a reversible volumetric expansion/contraction in fluid media (“V R ”) of greater than or equal to (≧)3% between 4,000 psi and 10,000 psi. The porous carbonaceous particulate material of the present disclosure is also characterized by having a true density, (“P T ”), of 1.2 g/cc≦P T ≦2.0 g/cc, when milled to −200 mesh and has a d 50 particle size distribution of about 15 μm. This is the consequence of the instant material exhibiting a high level of closed porosity with very small pores, in contrast with prior art materials that would have a wider range pore sizes for the closed pores.

Claims (8)

1. A porous carbon material characterized by having a reversible volumetric expansion/contraction in a fluid media, V R , of ≧3% between 4,000 psi and 10,000 psi.

2. The porous carbon of claim 1 wherein the fluid media is selected from the group consisting of water, mercury and diesel fuel.

3. The porous carbon material of claim 1 further characterized by having a true density, P T , of 1.2 g/cc≦P T ≦2.0 g/cc when milled to −200 mesh and to a d 50 particle size of about 15 μm.

4. The porous carbon material of claim 1 further characterized by having a d 50 mean particle size of from 5 um to 8 mesh (2.38 mm).

5. The porous carbon material of claim 1 further characterized by having a degree of graphitization of ≦60%.

6. The porous carbon material of claim 1 further characterized by having a sulfur content of less than or equal to 8.0%.

7. A porous carbon material characterized by having a reversible volumetric expansion/contraction in a fluid media, V R , of ≧3% between 4,000 psi and 10,000 psi; a d 50 particle size of 437 um and a true density P T of 1.49 g/cc when unmilled, and a d 50 particle size of 15.8 um and a true density P T of 1.67 g/cc after milling.

8. A method for mitigating annular pressure build up in a borehole having a casing and an annulus comprising adding a fluid including a porous carbon material in accordance with claim 1 to the annulus between the casing and the borehole.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2026
From: SUPERIOR GRAPHITE CO.
To: EXXONMOBIL ADVANCED GRAPHITE SOLUTIONS LLC
Reel/Frame 073411/0343 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2025
From: FGI WORLDWIDE LLC
To: SUPERIOR GRAPHITE CO.; SUPERIOR GRAPHITE EUROPE LTD.
Reel/Frame 072635/0843 →
RELEASE OF SECURITY INTEREST Recorded Oct 20, 2025
From: FGI WORLDWIDE LLC
To: SUPERIOR GRAPHITE CO.; SUPERIOR GRAPHITE EUROPE, LTD.
Reel/Frame 072598/0629 →
SECURITY INTEREST Recorded Oct 24, 2024
From: SUPERIOR GRAPHITE CO.; SUPERIOR GRAPHITE EUROPE, LTD.
To: FGI WORLDWIDE LLC
Reel/Frame 069011/0548 →
RELEASE OF SECURITY INTEREST Recorded Mar 28, 2023
From: BMO HARRIS BANK N.A.
To: SUPERIOR GRAPHITE CO.
Reel/Frame 063130/0676 →
SECURITY INTEREST Recorded Mar 27, 2023
From: SUPERIOR GRAPHITE CO.; SUPERIOR GRAPHITE EUROPE, LTD.
To: FGI WORLDWIDE LLC
Reel/Frame 063108/0926 →
SECURITY INTEREST Recorded Apr 8, 2019
From: SUPERIOR GRAPHITE CO.
To: BMO HARRIS BANK N.A.
Reel/Frame 048818/0678 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2014
From: ZHOU, CHANGJUN; NELSON, RICHARD D.
To: SUPERIOR GRAPHITE COMPANY
Reel/Frame 032117/0583 →