IP Library Granted Patent US 9,024,178
Granted Patent B2
US 9,024,178 · App. 14/143,294 · Granted May 5, 2015

Solar cell element

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Quick Facts
Patent No.
US 9,024,178
App. No.
14/143,294
Granted
May 5, 2015
Kind
B2
Abstract

A solar cell element includes: a transparent body; a Li x Ag 1-x layer (0.001≦x≦0.05) having a thickness (2-15 nm); a ZnO layer having an arithmetical mean roughness (20-760 nm); a transparent conductive layer; and a photoelectric conversion layer including n-type and p-type layers, further includes n-side and p-side electrodes, the ZnO layer is composed of ZnO columnar crystal grains grown on the Li x Ag 1-x layer; each ZnO grain has a longitudinal direction along a normal line of the body, and has a width increasing from the Li x Ag 1-x layer toward the transparent conductive layer, and has a width which appears by cutting each ZnO grain along the normal line, and has a R2/R1 ratio (1.1-1.6); where R1 represents the width of one end of the ZnO grain, the one end being in contact with the surface of the Li x Ag 1-x layer; and R2 represents the width of the other end of the ZnO grain.

Claims (65)

1. A method for generating an electric power using a solar cell element, the method comprising:

(a) preparing the solar cell element comprising:

a transparent substrate body;

a Li x Ag 1-x layer;

a ZnO layer;

a transparent conductive layer;

a photoelectric conversion layer including an n-type semiconductor layer and a p-type semiconductor layer;

an n-side electrode; and

a p-side electrode;

wherein the transparent substrate body, the Li x Ag 1-x layer, the ZnO layer, the transparent conductive layer, and the photoelectric conversion layer are stacked in this order;

the n-side electrode is electrically connected to the n-type semiconductor layer;

the p-side electrode is electrically connected to the p-type semiconductor layer;

x represents a value of not less than 0.001 and not more than 0.05;

the Li x Ag 1-x layer has a thickness of not less than 2 nanometers and not more than 15 nanometers;

the ZnO layer has a arithmetical mean roughness of not less than 20 nanometers and not less than 760 nanometers;

the ZnO layer is composed of a plurality of ZnO columnar crystal grains grown on the surface of the Li x Ag 1-x layer;

each ZnO columnar crystal grain has a longitudinal direction along a normal line direction of the transparent substrate body;

each ZnO columnar crystal grain has a width which increases from the Li x Ag 1-x layer toward the transparent conductive layer;

the width of each ZnO columnar crystal grain appears by cutting each ZnO columnar crystal grain along the normal line direction of the transparent substrate body; and

each ZnO columnar crystal grain has a R2/R1 ratio of not less than 1.1 and not more than 1.6;

where R1 represents the width of one end of the ZnO columnar crystal grain, the one end being in contact with the surface of the Li x Ag 1-x layer; and

R2 represents the width of the other end of the ZnO columnar crystal grain; and

(b) irradiating the photoelectric conversion layer with light through the transparent substrate body, the Li x Ag 1-x layer, the ZnO layer, and transparent conductive layer, so as to generate an electric power between the n-side electrode and the p-side electrode.

2. The method according to claim 1 , wherein the solar cell element 9 further comprises a reverse surface electrode layer; and

the photoelectric conversion layer is interposed between the n-type semiconductor layer and the reverse surface electrode layer.

3. The method according to claim 2 , wherein the n-type semiconductor layer 41 is interposed between the transparent conductive layer and the p-type semiconductor layer; and

the p-type semiconductor layer is interposed between the n-type semiconductor layer and the reverse surface electrode layer.

4. The method according to claim 3 , wherein the n-side electrode is formed on the transparent conductive layer; and

the p-side electrode is formed on the reverse surface electrode layer.

5. The method according to claim 1 , wherein the ZnO layer has a volume resistivity of not less than 1×10 −3 Ω·cm.

6. The method according to claim 1 , wherein the transparent conductive layer has a volume resistivity of less than 1×10 −3 Ω·cm.

7. The method according to claim 1 , wherein the ZnO layer has a volume resistivity of not less than 1×10 −3 Ω·cm,

the transparent conductive layer is formed of ZnO having a volume resistivity of less than 1×10 −3 Ω·cm.

8. The method according to claim 1 , wherein the light is sunlight.

9. A solar cell element comprising:

a transparent substrate body;

a Li x Ag 1-x layer;

a ZnO layer;

a transparent conductive layer;

a photoelectric conversion layer including an n-type semiconductor layer and a p-type semiconductor layer;

an n-side electrode; and

a p-side electrode;

wherein the transparent substrate body, the Li x Ag 1-x layer, the ZnO layer, the transparent conductive layer, and the photoelectric conversion layer are stacked in this order;

the n-side electrode is electrically connected to the n-type semiconductor layer;

the p-side electrode is electrically connected to the p-type semiconductor layer;

x represents a value of not less than 0.001 and not more than 0.05;

the Li x Ag 1-x layer has a thickness of not less than 2 nanometers and not more than 15 nanometers;

the ZnO layer has a arithmetical mean roughness of not less than 20 nanometers and not less than 760 nanometers;

the ZnO layer is composed of a plurality of ZnO columnar crystal grains grown on the surface of the Li x Ag 1-x layer;

each ZnO columnar crystal grain has a longitudinal direction along a normal line direction of the transparent substrate body;

each ZnO columnar crystal grain has a width which increases from the Li x Ag 1-x layer toward the transparent conductive layer;

the width of each ZnO columnar crystal grain appears by cutting each ZnO columnar crystal grain along the normal line direction of the transparent substrate body; and

each ZnO columnar crystal grain has a R2/R1 ratio of not less than 1.1 and not more than 1.6;

where R1 represents the width of one end of the ZnO columnar crystal grain, the one end being in contact with the surface of the Li x Ag 1-x layer; and

R2 represents the width of the other end of the ZnO columnar crystal grain.

10. The solar cell according to claim 9 , wherein the solar cell element further comprises a reverse surface electrode layer; and

the photoelectric conversion layer is interposed between the n-type semiconductor layer and the reverse surface electrode layer.

11. The solar cell according to claim 9 , wherein the n-type semiconductor layer is interposed between the transparent conductive layer and the p-type semiconductor layer; and

the p-type semiconductor layer is interposed between the n-type semiconductor layer and the reverse surface electrode layer.

12. The solar cell according to claim 9 , wherein the n-side electrode is formed on the transparent conductive layer; and

the p-side electrode is formed on the reverse surface electrode layer.

13. The solar cell according to claim 9 , wherein the ZnO layer has a volume resistivity of not less than 1×10 −3 Ω·cm.

14. The solar cell according to claim 9 , wherein the transparent conductive layer has a volume resistivity of less than 1×10 −3 Ω·cm.

15. The solar cell according to claim 9 , wherein the ZnO layer has a volume resistivity of not less than 1×10 −3 Ω·cm, and

the transparent conductive layer is formed of ZnO having a volume resistivity of less than 1×10 −3 Ω·cm.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2014
From: KOMORI, TOMOYUKI
To: PANASONIC CORPORATION
Reel/Frame 032340/0861 →