IP Library Granted Patent US 8,957,575
Granted Patent B2
US 8,957,575 · App. 14/143,961 · Granted Feb 17, 2015

Rare earth aluminum garnet type phosphor and light-emitting device using the same

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Quick Facts
Patent No.
US 8,957,575
App. No.
14/143,961
Granted
Feb 17, 2015
Kind
B2
Abstract

The present invention provides a new phosphor with a controllable emission wavelength without using a number of rare and expensive raw materials in forming the composition. The phosphor includes a compound including a fluorescent ion and having a garnet structure including a rare earth element, aluminum, and oxygen. The compound has such a composition that a combination of the rare earth element and the aluminum of the compound is partially replaced with a combination of alkaline earth metal and zirconium (Zr) or alkaline earth metal and hafnium (Hf).

Claims (22)

1. A rare earth aluminum garnet phosphor, comprising a compound that comprises a rare earth element, aluminum, and oxygen, which form a garnet structure, and a fluorescent ion,

wherein the compound has the garnet structure in which a combination of the rare earth element and the aluminum is partially replaced with a combination of an alkaline earth metal and zirconium (Zr) or a combination of an alkaline earth metal and hafnium (Hf), so that both the rare earth element and the aluminum in the garnet structure are replaced.

2. The rare earth aluminum garnet phosphor according to claim 1 ,

wherein the rare earth element is at least one element selected from the group consisting of yttrium, lanthanum, and lutetium, and

the compound belongs to at least one compound group selected from the group consisting of a yttrium aluminum garnet compound group, a lanthanum aluminum garnet compound group, or a lutetium aluminum garnet compound group.

3. The rare earth aluminum garnet phosphor according to claim 1 , wherein a total number of atoms of the partially replacing alkaline earth metal is greater than 0.1 and smaller than or equal to 2.0 relative to 12 anions constituting the compound having the garnet structure.

4. The rare earth aluminum garnet phosphor according to claim 1 , wherein a number of atoms of the rare earth element in the garnet structure is greater than or equal to 1 and less than 2 relative to 12 anions constituting the compound having the garnet structure.

5. The rare earth aluminum garnet phosphor according to claim 2 , wherein the compound is a compound including the fluorescent ion and the garnet structure represented by a chemical formula Ln 3-x M x Al 5-x X x O 12 , where Ln is the rare earth element including at least one element selected from the group consisting of the yttrium (Y), the lanthanum (La), and the lutetium (Lu), M is the alkaline earth metal, X is at least one transition metal selected from the group consisting of the zirconium (Zr) and the hafnium (Hf), and x satisfies 0<x≦2.

6. The rare earth aluminum garnet phosphor according to claim 1 , wherein the alkaline earth metal comprises at least calcium (Ca).

7. The rare earth aluminum garnet phosphor according to claim 5 , wherein x is equal to 2.

8. The rare earth aluminum garnet phosphor according to claim 5 , wherein the compound is represented by any one of chemical formulas Y 3-x Ca x Al 5-x Zr x O 12 , Y 3-x Ca x Al 5-x Hf x O 12 , La 3-x Ca x Al 5-x Zr x O 12 , and Lu 3-x Ca x Al 5-x Zr x O 12 , where x satisfies 0<x≦2.

9. The rare earth aluminum garnet phosphor according to claim 1 , wherein the fluorescent ion comprises Ce 3+ .

10. The rare earth aluminum garnet phosphor according to claim 9 , wherein the fluorescent ion further comprises at least one ion selected from the group consisting of Pr 3+ , Tb 3+ , and Mn 2+ .

11. The rare earth aluminum garnet phosphor according to claim 1 , wherein the rare earth aluminum garnet phosphor includes no artificially added Ga, Lu, or Sc.

12. A light-emitting device comprising a phosphor and a light source for generating primary light with which the phosphor is irradiated,

wherein the rare earth aluminum garnet phosphor according to claim 1 is used as the phosphor, and

the light-emitting device converts the primary light into light having a longer wavelength than an original wavelength of the primary light and emits the longer wavelength light.

13. The light-emitting device according to claim 12 ,

wherein a semiconductor solid-state light-emitting element having an emission peak in a wavelength range of 400 nm to 480 nm is used as a light source for generating the primary light, and

the light emitted by the light-emitting device has an emission peak in a range of 485 nm or longer.

14. The light-emitting device according to claim 13 , wherein the light emitted by the light-emitting device has an emission peak in a range from 485 nm to shorter than 540 nm.

15. The rare earth aluminum garnet phosphor according to claim 1 , wherein the compound has the garnet structure in which the combination of the rare earth element and the aluminum is partially replaced with the combination of the alkaline earth metal and zirconium (Zr) or the combination of the alkaline earth metal and hafnium (Hf), so that a replaced amount by an atom number of the rare earth element is same as a replaced amount by an atom number of the aluminum in the garnet structure.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2014
From: OSHIO, SHOZO; OKUYAMA, KOJIRO
To: PANASONIC CORPORATION
Reel/Frame 032340/0822 →