IP Library Granted Patent US 9,033,988
Granted Patent B2
US 9,033,988 · App. 14/144,020 · Granted May 19, 2015

Minimally invasive surgical system

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Quick Facts
Patent No.
US 9,033,988
App. No.
14/144,020
Granted
May 19, 2015
Kind
B2
Abstract

A multi-stage minimally invasive surgical procedure and associated instruments are disclosed. First, the surgical site is prepared. After preparation, the bone screws or anchors are attached to the bone. Subsequent to insertion of the screws, a rod or connecting member is positioned within the yoke portion of the bone screw. Caps are then placed in a pre-lock position within the yokes. The bone screws may be compressed together or distracted along the rod or connecting member, thereby setting the final spacing of the bones or bone segments. Finally the caps are moved to a final lock position to fix the screws to the rod or connecting member to maintain the bones in position relative to each other.

Claims (40)

1. A method of inserting a spinal rod into yokes of at least two pedicle screw assemblies, the method comprising:

coaxially aligning a longitudinal axis of a distal portion of a spinal rod inserter shaft with a longitudinal axis of a proximal portion of an elongate spinal rod;

connecting the distal portion of the spinal rod inserter shaft to the proximal portion of the spinal rod with the respective longitudinal axes generally coaxially aligned;

keeping the connected spinal rod inserter shaft and spinal rod mechanically disconnected from first and second yoke manipulators connected to the yokes of the pedicle screw assemblies to allow the inserter shaft and spinal rod to be advanced along a mechanically unguided path outside of the first yoke manipulator toward the yoke of the pedicle screw assembly connected thereto; and

passing a distal end portion of the spinal rod through entrance and exit openings of the first yoke manipulator and at least an entrance opening of the second yoke manipulator with the longitudinal axes of the spinal rod inserter shaft distal portion and the spinal rod proximal portion still generally coaxially aligned.

2. The method of claim 1 wherein the connecting of the distal portion of the spinal rod inserter shaft to the proximal portion of the spinal rod includes pivotally connecting an attachment portion of the spinal rod proximal portion to the spinal rod inserter shaft to form a pivot connection therebetween.

3. The method of claim 1 further comprising orienting the aligned spinal rod inserter shaft distal portion and spinal rod proximal portion to extend generally downward and at an oblique angle to a longitudinal axis of the first yoke manipulator; and

the distal end portion of the spinal rod is passed through the entrance and exit openings of the first yoke manipulator with the aligned spinal rod inserter shaft distal portion and the spinal rod proximal portion still extending generally downward and at an oblique angle relative to the longitudinal axis of the first yoke manipulator.

4. The method of claim 1 wherein passing the distal end portion of the spinal rod through at least the entrance opening of the second yoke manipulator includes maintaining the spinal rod inserter shaft outside of the second yoke manipulator to provide an unobstructed view through a cannula of the second yoke manipulator of the spinal rod distal end portion entering the second yoke manipulator.

5. The method of claim 1 further comprising sliding a reducing member along one of the yoke manipulators into engagement with the spinal rod and pushing the spinal rod down into the yoke of the one yoke manipulator using the tubular reducing member.

6. The method of claim 1 wherein connecting the distal portion of the spinal rod inserter shaft to the proximal portion of the spinal rod includes inserting an attachment portion of the proximal portion of the spinal rod between a pair of prongs of an inner shaft of the spinal rod inserter shaft and securing the prongs to the attachment portion of the spinal rod.

7. The method of claim 6 wherein securing the prongs of the inner shaft to the attachment portion of the spinal rod includes shifting one of an outer sleeve of the spinal rod inserter shaft and the inner shaft of the spinal rod inserter shaft relative to the other of the outer sleeve and inner shaft to position the outer sleeve in a blocking position where the outer sleeve surrounds at least a portion of the prongs.

8. The method of claim 7 further comprising locking the outer sleeve and the inner shaft relative to one another with the outer sleeve in the blocking position, and keeping the outer sleeve and inner shaft locked relative to one another during the passing of the spinal rod relative to the first yoke manipulator.

9. The method of claim 7 further comprising shifting the one of the outer sleeve and the inner shaft relative to the other of the inner sleeve and outer shaft to position the outer sleeve in an unblocking position spaced from the at least a portion of the prongs to permit the spinal rod to be disconnected from the spinal rod inserter shaft.

10. The method of claim 1 further comprising inserting the first yoke manipulator through a first incision and inserting the second yoke manipulator through a second incision and the passing of the spinal rod is achieved without another incision other than the incisions used to insert the first and second yoke manipulators.

11. The method of claim 1 further comprising:

placing the first yoke manipulator around the yoke of the first pedicle screw assembly; and

placing the second yoke manipulator around the yoke of the second pedicle screw assembly.

12. The method of claim 1 wherein connecting the distal portion of the spinal rod inserter shaft to the proximal portion of the spinal rod includes connecting the spinal rod inserter shaft distal portion to the spinal rod proximal portion so that the spinal rod does not extend at a right angle relative to the spinal rod inserter shaft.

13. A method of inserting a spinal rod into yokes of first and second pedicle screw assemblies that have been anchored to bones, the method comprising:

connecting a spinal rod to a distal end portion of a spinal rod inserter shaft;

advancing the connected spinal rod inserter shaft and spinal rod toward the yoke of the first pedicle screw assembly along a path outside of a first yoke manipulator connected to the first pedicle screw assembly while keeping the spinal rod inserter shaft and spinal rod mechanically disconnected from the first yoke manipulator;

passing a distal end portion of the spinal rod through an entrance opening, an interior space, and an exit opening of the first yoke manipulator while maintaining the distal end portion of the spinal rod inserter shaft outside of the first yoke manipulator; and

advancing the distal end portion of the spinal rod from the exit opening of the first yoke manipulator and through at least an entrance opening of a second yoke manipulator connected to the second pedicle screw assembly.

14. The method of claim 13 wherein advancing the distal end portion of the spinal rod from the exit opening of the first yoke manipulator and through at least the entrance opening of the second yoke manipulator includes advancing the distal end portion of the spinal rod from the exit opening of the first yoke manipulator and through at least the entrance opening of the second yoke manipulator while keeping the distal end portion of the spinal rod inserter shaft outside of the first yoke manipulator.

15. The method of claim 13 wherein advancing the distal end portion of the spinal rod from the exit opening of the first yoke manipulator and through at least the entrance opening of the second yoke manipulator includes advancing the distal end portion of the spinal rod through the entrance opening, an interior space, and an exit opening of the second yoke manipulator while maintaining the distal end portion of the spinal rod inserter shaft outside of the second yoke manipulator.

16. The method of claim 13 wherein advancing the distal end portion of the spinal rod from the exit opening of the first yoke manipulator and through at least the entrance opening of the second yoke manipulator includes maintaining the spinal rod inserter shaft outside of the second yoke manipulator to provide an unobstructed view through a cannula of the second yoke manipulator of the spinal rod distal end portion entering the second yoke manipulator.

17. The method of claim 13 further comprising orienting the spinal rod connected to the spinal rod inserter shaft distal end portion to extend generally downward and at an oblique angle relative to a longitudinal axis of the first yoke manipulator; and

keeping the spinal rod extending generally downward and at an oblique angle relative to the first yoke manipulator longitudinal axis as the distal end portion of the spinal rod is passed through the entrance opening, interior space, and exit opening of the first yoke manipulator.

18. The method of claim 13 wherein advancing the connected spinal rod inserter shaft and spinal rod along the mechanically unguided path outside of the first yoke manipulator includes advancing the connected spinal rod inserter shaft and spinal rod along a substantially linear path having an axis extending transverse to a longitudinal axis of the first yoke manipulator.

19. The method of claim 13 wherein passing of the distal end portion of the spinal rod through the entrance opening, interior space, and exit opening of the first yoke manipulator includes maneuvering the spinal rod along a generally linear path extending transverse to a longitudinal axis of the first yoke manipulator.

20. The method of claim 13 wherein passing and advancing of the spinal rod includes maneuvering the spinal rod along a generally linear path extending transverse to longitudinal axes of the first and second yoke manipulators.

21. The method of claim 13 further comprising inserting the first yoke manipulator through a first incision and inserting the second yoke manipulator through a second incision and the passing and advancing of the spinal rod is performed without requiring another incision other than the first and second incisions.

22. The method of claim 13 wherein advancing the spinal rod distal end portion includes advancing the spinal rod distal end portion through a space between the first and second yoke manipulators with the first yoke manipulator permitting a user of the spinal rod inserter to slide the spinal rod along the entrance and exit openings of the first yoke manipulator and maneuver the distal end portion of the spinal rod in the space between the first and second yoke manipulators.

23. The method of claim 13 wherein passing the spinal rod distal end portion through the entrance and exit openings of the first yoke manipulator includes passing the spinal rod distal end portion through diametrically opposed entrance and exit openings of the first yoke manipulator and through the interior space therebetween.

24. The method of claim 13 wherein connecting the spinal rod to the distal end portion of the spinal rod inserter shaft includes inserting a proximal end portion of the spinal rod between a pair of prongs of an inner shaft of the spinal rod inserter shaft and securing the prongs to the proximal end portion of the spinal rod.

25. The method of claim 24 wherein securing the prongs of the inner shaft to the proximal end portion of the spinal rod includes shifting one of an outer sleeve of the spinal rod inserter shaft and the inner shaft of the spinal rod inserter shaft relative to the other of the outer sleeve and inner shaft to position the outer sleeve in a blocking position where the outer sleeve surrounds at least a portion of the prongs.

26. The method of claim 25 further comprising locking the outer sleeve and the inner shaft relative to one another with the outer sleeve in the blocking position, and keeping the outer sleeve and inner shaft locked relative to one another during the passing and advancing of the spinal rod relative to the first and second yoke manipulators.

27. The method of claim 25 further comprising shifting the one of the outer sleeve and the inner shaft relative to the other of the inner sleeve and outer shaft to position the outer sleeve in an unblocking position spaced from the at least a portion of the prongs to permit the spinal rod to be disconnected from the spinal rod inserter shaft.

28. The method of claim 13 wherein the passing and the advancing of the spinal rod includes gripping and manipulating a handle of the spinal rod inserter extending transverse to the shaft of the spinal rod inserter.

Assignments (11)
SECURITY INTEREST Recorded Aug 11, 2024
From: XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.; SURGALIGN SPV, INC.; XTANT MEDICAL HOLDINGS, INC.
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068539/0492 →
SECURITY INTEREST Recorded Aug 11, 2024
From: XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.; SURGALIGN SPV, INC.; XTANT MEDICAL HOLDINGS, INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 068539/0665 →
SECURITY AGREEMENT SUPPLEMENT (TERM) Recorded Dec 22, 2023
From: XTANT MEDICAL HOLDINGS, INC.; XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 066095/0635 →
SECURITY AGREEMENT SUPPLEMENT (REVOLVING) Recorded Dec 22, 2023
From: XTANT MEDICAL HOLDINGS, INC.; XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.
To: MIDCAP FUNDING IV TRUST
Reel/Frame 066095/0652 →
MERGER Recorded Oct 19, 2023
From: PIONEER SURGICAL TECHNOLOGY, INC.
To: PIONEER SURGICAL TECHNOLOGY NEWCO, INC.
Reel/Frame 065287/0641 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2023
From: PIONEER SURGICAL TECHNOLOGY NEWCO, INC.
To: XTANT MEDICAL HOLDINGS, INC.
Reel/Frame 065218/0590 →
RELEASE OF SECURITY INTEREST Recorded Jul 21, 2020
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: RTI SURGICAL, INC.; PIONEER SURGICAL TECHNOLOGY, INC.; TUTOGEN MEDICAL, INC.
Reel/Frame 053260/0398 →
RELEASE OF SECURITY INTEREST Recorded Jul 20, 2020
From: ARES CAPITAL CORPORATION, AS AGENT
To: RTI SURGICAL, INC.; PIONEER SURGICAL TECHNOLOGY, INC.; TUTOGEN MEDICAL, INC.; PARADIGM SPINE, LLC; FOURTH DIMENSION SPINE, LLC
Reel/Frame 053257/0652 →
SECURITY INTEREST Recorded Mar 8, 2019
From: RTI SURGICAL, INC.; PIONEER SURGICAL TECHNOLOGY, INC.; TUTOGEN MEDICAL, INC.; PARADIGM SPINE, LLC; FOURTH DIMENSION SPINE, LLC
To: ARES CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 048543/0505 →
SECURITY INTEREST Recorded Jun 6, 2018
From: RTI SURGICAL, INC.; PIONEER SURGICAL TECHNOLOGY, INC.; TUTOGEN MEDICAL, INC.
To: JPMORGAN CHASE BANK, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 046303/0926 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2015
From: GEPHART, MATTHEW P.; SONGER, MATTHEW N.; CORRAO, ERNEST N.; BERMAN, PHILLIP J.
To: PIONEER SURGICAL TECHNOLOGY, INC.
Reel/Frame 034812/0115 →