IP Library Granted Patent US 9,559,348
Granted Patent B2
US 9,559,348 · App. 14/150,156 · Granted Jan 31, 2017

Conductivity control in electrochemical cells

Inventors: Karthikeyan Kumaresan (Tucson, AZ); Yuriy V. Mikhaylik (Tucson, AZ)
Assignee: Sion Power Corporation
H01M4/02H01M4/66H01M10/052H01M12/06H01M12/08H01M2004/021Y02E60/122
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,559,348
App. No.
14/150,156
Granted
Jan 31, 2017
Kind
B2
Abstract

Electrochemical cells having desirable electronic and ionic conductivities, and associated systems and methods, are generally described.

Claims (29)

1. An energy storage device, comprising:

a first electrode comprising a first electrode active material and a total pore volume;

an electrolyte; and

a second electrode comprising a second electrode active material, wherein:

the energy storage device is configured such that the first and second electrode active materials undergo a reaction to generate electricity, the reaction forming a volume of solid reaction product during operation of the energy storage device, and

the total pore volume of the first electrode is between about 100% and about 300% of the volume of the solid reaction product formed when the reaction used to generate the electricity has proceeded to substantial completion.

2. The energy storage device of claim 1 , wherein:

the first electrode has a first electrode electronic conductivity;

the electrolyte has an ionic conductivity; and

the first electrode electronic conductivity is less than or equal to about 50% of the ionic conductivity of the electrolyte.

3. The energy storage device of claim 2 , wherein the second electrode has a second electrode electronic conductivity, and the second electrode electronic conductivity is less than or equal to about 50% of the ionic conductivity of the electrolyte.

4. The energy storage device of claim 3 , wherein the second electrode electronic conductivity is from about 1% to about 50% of the ionic conductivity of the electrolyte.

5. The energy storage device of claim 1 , wherein the first electrode is a cathode, and the second electrode is an anode.

6. The energy storage device of claim 5 , wherein the first electrode active material comprises sulfur.

7. The energy storage device of claim 6 , wherein the device is capable of utilizing at least about 90% of the total sulfur in the energy storage device through at least 100 charge and discharge cycles subsequent to a first charge and discharge cycle, wherein 100% utilization corresponds to 1675 mAh per gram of total sulfur in the energy storage device.

8. The energy storage device of claim 6 , wherein the sulfur comprises elemental sulfur.

9. The energy storage device of claim 5 , wherein the second electrode active material comprises lithium.

10. The energy storage device of claim 9 , wherein the lithium comprises lithium metal.

11. The energy storage device of claim 1 , wherein the first electrode is an anode, and the second electrode is a cathode.

12. The energy storage device of claim 1 , wherein the first electrode has an electrode electronic conductivity that is less than or equal to about 700 mS/cm.

13. The energy storage device of claim 1 , wherein the first electrode comprises a porous support structure comprising a plurality of pores, and the first electrode active material is at least partially disposed within the pores of the porous support structure.

14. The energy storage device of claim 13 , wherein each pore of the plurality of pores has a pore volume, and the plurality of pores has a total pore volume defined by the sum of each of the individual pore volumes, and at least about 50% of the total pore volume is occupied by pores having cross-sectional diameters of between about 0.1 microns and about 10 microns.

15. The energy storage device of claim 13 , wherein at least a portion of the porous support structure is made of at least one of carbon, a metal carbide, a metal nitride, silicon, and a polymer.

16. The energy storage device of claim 1 , wherein the energy storage device is a zinc-air electrochemical cell.

17. The energy storage device of claim 1 , wherein the energy storage device is an aluminum-air electrochemical cell.

18. The energy storage device of claim 1 , wherein the energy storage device is a lithium-air electrochemical cell.

19. The energy storage device of claim 1 , wherein the energy storage device is a lithium-sulfur dioxide electrochemical cell.

20. The energy storage device of claim 1 , wherein the energy storage device is a lithium-thionyl chloride electrochemical cell.

21. The energy storage device of claim 1 , wherein the energy storage device is a lithium-sulfuryl chloride electrochemical cell.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2016
From: KUMARESAN, KARTHIKEYAN; MIKHAYLIK, YURIY V.
To: SION POWER CORPORATION
Reel/Frame 039957/0159 →
Continuity (2)
Provisional Application 61750139 · Jan 8, 2013
Related Publication 20140193723A1 · Jul 10, 2014