IP Library Granted Patent US 9,531,009
Granted Patent B2
US 9,531,009 · App. 14/150,196 · Granted Dec 27, 2016

Passivation of electrodes in electrochemical cells

Inventors: Karthikeyan Kumaresan (Tucson, AZ); Christopher T. S. Campbell (Tucson, AZ); Bala Sankaran (Tucson, AZ)
Assignee: Sion Power Corporation
H01M4/628H01M4/0404H01M4/136H01M4/1397H01M4/581H01M4/664H01M4/667H01M4/80H01M4/13H01M4/139H01M4/5815H01M10/052Y02E60/122
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Quick Facts
Patent No.
US 9,531,009
App. No.
14/150,196
Granted
Dec 27, 2016
Kind
B2
Abstract

Electrochemical cells having desirable electronic and ionic conductivities, and associated systems and methods, are generally described.

Claims (14)

1. An electrode, comprising:

a porous support structure comprising at least one electronically conductive material;

an electronic conductivity inhibitor coating disposed over at least a portion of the electronically conductive material within the porous support structure such that the porous support structure maintains at least a portion of its pore volume, wherein the electronic conductivity inhibitor coating comprises a ceramic; and

an electrode active material comprising sulfur at least partially disposed within the pores of the porous support structure.

2. The electrode of claim 1 , wherein the electronic conductivity inhibitor comprises at least one of a metal oxide, a metalloid oxide, a metal silicate, a metalloid silicate, a metal aluminosilicate, and a metalloid aluminosilicate.

3. The electrode of claim 1 , wherein the electronic conductivity inhibitor further comprises a polymer.

4. The electrode of claim 1 , wherein the electronic conductivity inhibitor has a thickness of less than about 500 microns.

5. The electrode of claim 1 , wherein the electronic conductivity inhibitor covers at least about 75% of the exposed surface area of the electronically conductive material within the porous support structure.

6. The electrode of claim 1 , wherein the electronically conductive material comprises carbon.

7. The electrode of claim 1 , wherein the electronically conductive material comprises a metal.

8. The electrode of claim 1 , wherein the sulfur comprises elemental sulfur.

9. The electrode of claim 1 , wherein the electronic conductivity inhibitor coating has a bulk electrical resistivity of greater than about 10 6 ohm-m at 20° C.

10. The electrode of claim 1 , wherein the electronically conductive material has a bulk electrical resistivity of less than about 10 −3 ohm-m.

11. An electrochemical cell comprising the electrode of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2016
From: KUMARESAN, KARTHIKEYAN; CAMPBELL, CHRISTOPHER T. S.; SANKARAN, BALA
To: SION POWER CORPORATION
Reel/Frame 039957/0167 →
Continuity (2)
Provisional Application 61750159 · Jan 8, 2013
Related Publication 20140193713A1 · Jul 10, 2014